Volkswagen 01M Transmission. Manual — part 68
2 Different Size "O" Ring Seals
(Some Models Only)
A-3
2
2
2
2
AISIN
AISIN
AISIN
AISIN
8 8
6 0
8 8
6 0
8 8
6 0
8 8
6 0
1
1
1
1
9A
N3K
01755
9A
N3
K0
1762
8B
A3K
016
31
9A
N3K
01748
9A
N3K
017
42
4A
M
3K
03O
18
142
7
AT
JP
57344
-01
09D 321 361
>Fe/Zn<
24
15
84
54
0
TR
A0
10
5 TRANSMISSION MULTIFUNCTION (RANGE) SWITCH (F125).
6 SWITCH RETAINING BOLTS, 16.9 MM (0.665"), 2 REQUIRED.
7 MOISTURE/DEBRIS SHIELD.
8 MOISTURE/DEBRIS SHIELD ACORN RETAINING NUT.
5
6
7
8
Figure 241
Figure 242
81. Some models of the "09D" family route line
pressure through the converter housing and will
require two "O" ring seals on the back side of
converter housing, as shown in Figure 242.
82. Retain the "O" ring seals with a small amount of
Trans-Jel®.
TRANSMISSION ASSEMBLY (CONT'D)
Continued on Page 132
78. Install the transmission range (multifunction)
switch, as shown in Figure 241.
Note: If the range (multifunction) switch is
removed or replaced, a position to the manual
selector shaft must be set using a special tool
available from Volkswagen.
79. Set the position to the manual shaft and torque
the 2 bolts to 10 N·m (89 in.lb.).
80. Install the debris shield and acorn nut, as shown
in Figure 241.
131
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AUTOMATIC TRANSMISSION SERVICE GROUP
Technical Service Information
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{
4 Behind Face Of Bell Housing Here
22 Total
* 20SGL
J00037
142
7
AT
2 CONVERTER HOUSING.
3 CONVERTER HOUSING BO LTS, 30 MM (1.181") (22 REQ).
225 TURBINE SHAFT "O" RING (3 PORT MODELS ONLY).
2
3
225
CONVERTER HOUSING BOLT LOCATIONS
83. Install turbine shaft "O" ring seal into groove in
turbine shaft, as shown in Figure 244.
Note: Turbine shaft "O" ring is used on the
3 port converter models only.
84. Install the torque converter housing, as shown in
Figure 244.
85. Install the 22 converter housing retaining bolts,
as shown in Figure 244.
Note: See Figure 243 for locations.
86. Torque all 22 converter housing retaining bolts
to 27 N·m (20 ft.lb.), using a 12 MM socket.
Note: Four of the converter housing bolts are
behind the face of housing, as shown in
Figure 243.
87. Install the proper torque converter, as shown in
Figure 245.
TRANSMISSION ASSEMBLY (CONT'D)
Figure 244
Figure 243
132
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Copyright © 2010 ATSG
AUTOMATIC TRANSMISSION SERVICE GROUP
Technical Service Information
CONGRATULATIONS
YOU ARE FINISHED!
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Copyright © 2010 ATSG
* 20SGL J00037
142
7
AT
1
1 TORQUE CONVERTER ASSEMBLY.
Figure 245
133
AUTOMATIC TRANSMISSION SERVICE GROUP
Technical Service Information
Figure 246
TORQUE SPECIFICATIONS
Component
Oil Pump to Case
Oil Pump Cover to Pump Body
Converter Housing to Case
Manual Valve Body
Upper VB to Lower VB and Linear Solenoid Brackets
Park Rod Guide to Case
Inside Detent Spring to Case
Temp Sensor to Valve Body
Oil Pan Drain Plug
Valve Body to Case Bolts
8-Way and 14-Way Case Connectors to Case
Oil Pan to Case
Oil Screen to Valve Body
Oil "Check" Plug
2WD Mounting Plate
2WD Driveshaft Yoke Nut
Output Speed Sensor to Case and OSS Harness Bracket
Input Speed Sensor to Pump Cover and ISS Connector to Pump Body
Transmission Range (Multifunction) Switch to Case
N•m
28
20
18
13
28
10
10
28
97
20
11
97
11
97
28
11
11
11
11
28
55
82
11
6
10
Ft.Lb.
97
97
97
97
20
40
60
97
53
89
In.Lb.
20
89
89
20
Note: Some torque specifications are based on the findings in a virgin unit that was torn down. The manufacturer
does not provide any factory torque specifications.
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THRUST BEARING AND THRUST W
ASHER L
OCA
TIONS
NO
. 1:
THRUST W
ASHER
, OIL PUMP TO K3 CL
UT
CH HOUSING, WHITE PL
ASTIC, 4.78 MM (.188") THICK AND PROBABL
Y SELECTIVE.
NO
. 2:
THRUST W
ASHER
, K3 CL
UT
CH HOUSING TO NUMBER 3 THRUST W
ASHER
, HARDENED RA
CE FOR NO
.3 THRUST W
ASHER
.
NO
. 3:
THRUST W
ASHER
, FRONT SIDE OF FRONT CARRIER TO NO
. 2 HARDENED RA
CE IN K3 CL
UT
CH HOUSING, WHITE PL
ASTIC.
NO
. 4:
THRUST W
ASHER
, REAR SIDE OF FRONT CARRIER TO FRONT RING GEAR THRUST W
ASHER
, WHITE PL
ASTIC.
NO
. 5:
THRUST BEARING, FRONT SUN GEAR TO FRONT RING GEAR
.
NO
. 6:
THRUST BEARING, FRONT RING GEAR TO K1 CL
UT
CH HOUSING.
NO
. 7:
THRUST BEARING, K1 CL
UT
CH HOUSING TO K1 CL
UT
CH HUB.
NO
. 8:
THRUST BEARING, K1 CL
UT
CH HUB TO L
ARGE REAR SUN GEAR AND DRIVE SHELL.
NO
. 9:
THRUST BEARING, L
ARGE SUN GEAR AND DRIVE SHELL TO REAR PL
ANET
AR
Y CARRIER
.
NO
. 10:
THRUST BEARING, SMALL SUN GEAR TO REAR PL
ANET
AR
Y CARRIER
.
NO
. 11:
THRUST BEARING, REAR PL
ANET
AR
Y CARRIER TO K2 CL
UT
CH HOUSING.
NO
. 12:
THRUST BEARING, K2 CL
UT
CH HOUSING TO OUTPUT SHAFT
.
NO
. 13:
THRUST BEARING, OUTPUT SHAFT TO TRANSMISSION CASE.
No. 1
No. 3
No. 2
No. 5
No. 7
No. 8
No. 10
No. 1
1
No. 4
No. 6
No. 9
No. 12
No. 13
134
Copyright © 2010 ATSG
AUTOMATIC TRANSMISSION SERVICE GROUP
Technical Service Information
Figure 247
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