Volkswagen 01M Transmission. Manual — part 44

A-3

2

2

2

2

AISIN

AISIN

AISIN

AISIN

8 8

6 0

8 8

6 0

8 8

6 0

8 8

6 0

1

1

1

1

9A

N3K

01755

9A

N3

K0

1762

8B

A3K

016

31

9A

N3K

01748

9A

N3K

017

42

4A

M

3K

03O

18

142

7

AT

JP

57344

-01

09D 321 361

>Fe/Zn<

14 ATF CHECK PLUG "O" RING SEAL.
15 ATF CHECK PLUG.
16 OIL PAN DRAIN PLUG SEAL WASHER.
17 OIL PAN DRAIN PLUG.
18 OIL PAN RETAINING BOLTS, 24 MM (.945"), 8 OR 16 REQUIRED.
19 OIL PAN (MODEL SENSITIVE, 8 OR 16 RETAINING BOLTS).
20 OIL PAN GASKET (MODEL SENSITIVE, 8 OR 16 RETAINING BOLTS).

14

15

16

17

18

19

20

TRANSMISSION DISASSEMBLY (CONT'D)

Continued on Page 36

15. Remove the oil pan and oil pan gasket, as shown
in Figure 45.
Note: There are 2 different oil pans and cases,
one version has 8 bolts and one has 16 bolts, as
shown in Figure 33.
16. Remove the 3 filter retaining bolts and the oil
filter, as shown in Figure 46.
17. Remove and discard the oil filter to valve body
"O" ring seal, as shown in Figure 46.

A-3

2

2

2

2

AISIN

AISIN

AI

SIN

AI

SIN

8 8

6 0

8 8

6 0

8 8

6 0

8 8

6 0

1

1

1

1

9A

N3K0

1755

9AN3

K0

1762

8BA

3K

0163

1

9A

N3K0

1748

9A

N3K

017

42

4AM

3K03O

18

142

7

AT

21 OIL FILTER RETAINING BOLTS, 12.0 MM (0.472") (3 REQUIRED).
22 OIL FILTER ASSEMBLY.
23 OIL FILTER TO VALVE BODY "O" RING SEAL.

21

22

23

Figure 45

Figure 46

35

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Copyright © 2010 ATSG

AUTOMATIC TRANSMISSION SERVICE GROUP

Technical Service Information

WWW.ALL-TRANS.BY

A-

3

2

2

2

2

AISIN

AISIN

AISIN

AISIN

8 8

6 0

8 8

6 0

8 8

6 0

8 8

6 0

1

1

1

1

9AN

3K

01755

9A

N3K

01762

8BA3K01

631

9AN

3K

01748

9A

N3K

0174

2

4A

M3K

03O

18

142

7

AT

325 TFT SENSOR RETAINING BRACKET BOLT, 12.0 MM (0.472").
326 TFT SENSOR RETAINING BRACKET.

325

326

OUTPUT

SPEED

SENSOR

CONNECTOR

OUTPUT

SPEED

SENSOR

CONNECTOR

INPUT SPEED SENSOR

CONNECTOR, DOWN

AT THE OIL PUMP

INPUT SPEED SENSOR

CONNECTOR, DOWN

AT THE OIL PUMP

TRANSMISSION DISASSEMBLY (CONT'D)

Continued on Page 37

18. Remove the TFT sensor retaining bracket bolt
and remove the sensor from valve body bore, as
shown in Figure 47.
Note: Before removing any solenoid connectors
log the colors of the wires to each solenoid to
avoid any mis-assembly concerns.
19. Disconnect all solenoid connectors, both switch
connectors (if used) and White OSS connector,
as shown in Figure 47.
20. Disconnect Yellow connector from ISS located
on the oil pump, as shown in Figure 47.
Note: Follow the Red and White wires down
to the connector.
21. Remove the pass-thru case connector retaining
bolt, as shown in Figure 48.
22. Remove both pass-thru case connector and wire
harness assemblies, as shown in Figure 48, and
remove and discard the 3 "O" ring seals.

24 8-WAY CASE CONNECTOR AND HARNESS ASSEMBLY.
25 14-WAY CASE CONNECTOR AND HARNESS ASSEMBLY.
26 CASE CONNECTOR RETAINING BOLT/STUD.

25

26

24

Figure 47

Figure 48

"O" RING

"O" RING

16-WAY

SOLENOID

CONNECTOR

16-WAY

SOLENOID

CONNECTOR

8-WAY

SENSOR

CONNECTOR

8-WAY

SENSOR

CONNECTOR

"O" RING

36

Copyright © 2010 ATSG

Copyright © 2010 ATSG

AUTOMATIC TRANSMISSION SERVICE GROUP

Technical Service Information

WWW.ALL-TRANS.BY

Figure 50

Figure 49

37

Copyright © 2010 ATSG

Copyright © 2010 ATSG

AUTOMATIC TRANSMISSION SERVICE GROUP

Technical Service Information

A-3

2

2

2

2

AISIN

AISIN

AI

SIN

AI

SIN

8 8

6 0

8 8

6 0

8 8

6 0

8 8

6 0

1

1

1

1

9A

N3K0

1755

9AN3

K0

1762

8BA

3K

0163

1

9A

N3K0

1748

9A

N3K

017

42

4AM

3K03O

18

142

7

AT

B

B

B

B

B

B

B

B

B

B

B

A

A

A

A = 39.8 MM (1.566") IN LENGTH.
B = 28.0 MM (1.102) IN LENGTH.

VALVE BODY TO CASE BOLT LOCATIONS

TRANSMISSION DISASSEMBLY (CONT'D)

Continued on Page 38

23. Remove the White OSS harness connector from
the solenoid pin retaining bracket, as shown in
Figure 49, using a pick.
24. Lay the OSS harness and white connector over
the pan rail, as shown in Figure 49.
25. Remove only the 14 valve body to case retaining
bolts from the locations shown in Figure 50.
Note: Notice that there are 2 different lengths
of valve body retaining bolts.

REMOVE WHITE

CONNECTOR FROM

THIS BRACKET

REMOVE WHITE

CONNECTOR FROM

THIS BRACKET

WHITE OSS HARNESS

CONNECTOR

WHITE OSS HARNESS

CONNECTOR

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TRANSMISSION DISASSEMBLY (CONT'D)

Continued on Page 39

50 50

63 63

142

7

AT

A-3

2

2

2

2

AISI

N

AISI

N

AISI

N

AISI

N

8 8

6 0

8 8

6 0

8 8

6 0

8 8

6 0

1

1

1

1

9A

N3

K01755

9A

N3K01

762

8BA

3K016

31

9A

N3

K01748

9A

N3

K01742

4AM3K

03

O18

29 VALVE BODY TO CASE BOLT, 28.0 MM (1.102") LONG (11 REQ).
30 VALVE BODY TO CASE BOLT, 39.8 MM (1.566") LONG (3 REQ).

29

29

VALVE BODY

ASSEMBLY

VALVE BODY

ASSEMBLY

30

50 50

63 63

142

7

AT

31 OUTPUT SPEED SENSOR AND CONNECTOR ASSEMBLY.
32 OSS AND RETAINER BOLTS, 11.5 MM (0.452") LONG (2 REQ).
33 OUTPUT SPEED SENSOR HARNESS RETAINER.

31

32

32

33

Figure 52

Figure 51

26. Remove the valve body assembly, as shown in
Figure 51, and set aside for component rebuild.
27. Remove the bolts from the output speed sensor
and output speed sensor wire harness retainer, as
shown in Figure 52.

28. Remove output speed sensor and wire harness
assembly from case, as shown in Figure 52.

38

Copyright © 2010 ATSG

Copyright © 2010 ATSG

AUTOMATIC TRANSMISSION SERVICE GROUP

Technical Service Information

WWW.ALL-TRANS.BY