Volkswagen 01M Transmission. Manual — part 42
09D
300
036
D
EXQ
TR-60
SN
0 9 0
4 0 2
02DG
3000
74
AISIN
AW
CO. L
TD
JP AN
1
SERI
AL NO
.
"To Cooler"
"From Cooler"
B2 Clutch
"Large" Cavity
K1 Clutch
K2 Clutch
(If Present)
TCC Apply
(If Present)
Converter In
(If Present)
Converter Out
(If Present)
"3-Port"
Converter
Models Only
B1 Clutch
Vent
Fill Plug
K3 Clutch
Lube
B2 Clutch
"Small" Cavity
PRESSURE TAP LOCATIONS AND IDENTIFICATION
27
Copyright © 2010 ATSG
AUTOMATIC TRANSMISSION SERVICE GROUP
Technical Service Information
Figure 32
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Case For 16 Bolt Oil Pan
Case For 16 Bolt Oil Pan
Pump
Pressure
Pump
Pressure
Pump
Suction
Pump
Suction
Figure 33
Figure 34
FLUID PASSAGE IDENTIFICATION
Transmission Case
We have seen 2 different styles of the transmission case
in 2 different locations. First, the number of pan bolts
vary between 8 and 16, as shown in Figure 33. Second,
there is a variance on the converter housing side of the
case, as shown in Figure 35 and 36. Notice in Figure 36
the pump suction and pressure passages that are fed
outside the case and into the converter housing. This
will also effect the converter housing as it will require 2
"O" ring seals between the case and converter housing,
as shown in Figure 34.
The valve body side case passages are the same
regardless of which case you have and passage
identification is shown in Figure 37. Notice also in
Figure 37, that the B2 clutch piston is a 2 cavity piston
like the THM 400 direct piston. The B2 clutch piston
requires 3 "O" ring seals.
28
Copyright © 2010 ATSG
Copyright © 2010 ATSG
AUTOMATIC TRANSMISSION SERVICE GROUP
Technical Service Information
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Figure 36
Figure 35
Pump Suction
K1 Clutch
B1 Clutch
K3 Clutch
Lube
TCC Apply
Torque Converter "In"
Torque Converter "Out"
B2 Clutch
"Large" Cavity
B2 Clutch
"Small" Cavity
B1 Clutch
Pump Pressure Out
16 BOLT PAN CASE PASSAGE IDENTIFICATION, PUMP SIDE
8 PAN BOLT CASE PASSAGE IDENTIFICATION, PUMP SIDE
Pump Suction
K1 Clutch
B1 Clutch
K3 Clutch
Lube
TCC Apply
Torque Converter "In"
Torque Converter "Out"
B1 Clutch
B2 Clutch
"Large" Cavity
B2 Clutch
"Small" Cavity
Pump Pressure Out
29
Copyright © 2010 ATSG
Copyright © 2010 ATSG
AUTOMATIC TRANSMISSION SERVICE GROUP
Technical Service Information
WWW.ALL-TRANS.BY
Figure 37
CASE PASSAGE IDENTIFICATION, VALVE BODY SIDE
Pump Suction
K3
Clutch
K2
Clutch
Lube
Lube
"To Cooler"
"From Cooler"
K1
Clutch
B1
Clutch
Pump Pressure "Out"
TCC Apply
Torque
Converter "In"
Torque
Converter "Out"
B2 Clutch
"Large" Cavity
B2 Clutch
"Small" Cavity
30
Copyright © 2010 ATSG
AUTOMATIC TRANSMISSION SERVICE GROUP
Technical Service Information
WWW.ALL-TRANS.BY
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