Volkswagen 01M Transmission. Manual — part 121
114
AUTOMATIC TRANSMISSION SERVICE GROUP
Technical Service Information
32 8-WAY CASE CONNECTOR AND HARNESS ASSEMBLY.
33 14-WAY CASE CONNECTOR AND HARNESS ASSEMBLY.
45 CONNECTOR RETAINING BOLT (11 MM LENGTH FROM WASHER).
46 8-WAY CONNECTOR TO CASE "O" RING SEAL.
47 14-WAY CONNECTOR TO CASE "O" RING SEAL.
48 TEMP SENSOR TO VALVE BODY "O" RING SEAL.
AU
FA
AU
FA
VW
AG
VW
AG
G
Z
2
030
3
G
8
0
2T0
1
8
3C
2
6
9
0
0
G
3
0
3
H
0
5
3
57
4
0
4 -
2
4
1
-
05
1 -
1
6
03
2
2
8
C
T0
1
O
Z
0
3
3
0
5H
0
09
G
10
04
45
45
46
47
48
33
32
Figure 196
Copyright © 2010 ATSG
65. Install new "O" ring seal onto the 8-way case
connector, as shown in Figure 196, lube with a
small amount of Trans-Jel®.
66. Install new "O" ring seal onto the 14-way case
connector, as shown in Figure 196, lube with a
small amount of Trans-Jel®.
67. Install new "O" ring seal onto the temp sensor,
as shown in Figure 196, lube with small amount
of Trans-Jel®.
68. Install both case connectors into transaxle case
bores, as shown in Figure 196, and torque the
retaining bolts to 10 N·m (88 in.lb.)
69. Position the case as shown in Figure 197 and lay
wiring harness' over pan rail as shown.
TRANSAXLE FINAL ASSEMBLY (CONT'D)
Continued on Page 115
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115
AUTOMATIC TRANSMISSION SERVICE GROUP
Technical Service Information
Figure 197
30 OUTPUT SPEED SENSOR AND HARNESS ASSEMBLY.
31 INPUT SPEED SENSOR AND HARNESS ASSEMBLY.
32 SENSOR AND SWITCH HARNESS OVER PAN RAIL.
33 14 WAY SOLENOID HARNESS OVER PAN RAIL.
43 OUTPUT SPEED SENSOR RETAINING BOLT (18 MM LENGTH).
44 INPUT SPEED SENSOR RETAINING BOLT (22 MM LENGTH).
30
31
33
32
43
44
Output Speed
Sensor Location
Input Speed
Sensor Location
Copyright © 2010 ATSG
Figure 198
SOME
MODELS
ONLY
39 B1 ACCUMULATOR PISTON.
40 B1 ACCUMULATOR PISTON INNER SPRING (SOME MODELS).
41 B1 ACCUMULATOR PISTON OUTER SPRING.
42 B1 ACCUMULATOR PISTON SPRING.
39
40
41
42
39
Copyright © 2010 ATSG
TRANSAXLE FINAL ASSEMBLY (CONT'D)
70. Install the output speed sensor, as shown in
Figure 197, and torque bolt to 7 N·m (62 in.lb.).
Note: This bolt has 8 mm head, 18 mm long.
71. Install the input speed sensor, as shown in
Figure 197, and torque bolt to 10 N·m (88 in.lb.).
Note: This bolt has 10 mm head, 21 mm long.
72. Install the B1 accumulator springs and piston
into the case as shown in Figure 198.
Note: The number of B1 accumulator springs
will vary depending on year and model.
Continued on Page 116
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116
AUTOMATIC TRANSMISSION SERVICE GROUP
Technical Service Information
Figure 199
Copyright © 2010 ATSG
30 OUTPUT SPEED SENSOR HARNESS OVER PAN RAIL.
31 INPUT SPEED SENSOR HARNESS OVER PAN RAIL.
32 SENSOR AND SWITCH HARNESS OVER PAN RAIL.
33 14 WAY SOLENOID HARNESS OVER PAN RAIL.
34 VALVE BODY TO CASE BOLT (16 MM LENGTH).
35 VALVE BODY TO CASE BOLT (21 MM LENGTH).
36 VALVE BODY TO CASE BOLT (28 MM LENGTH).
37 WIRE HARNESS RETAINING BRACKET.
38 WIRE HARNESS RETAINING BRACKET.
0
917
1
T
7C
0
0
A3
C0
7
8
A3
007
4
7C
C
0
0
3
1
5B
3A
1
7
Y
1
6
5
X3
0
7
B
A
0
5C
B3
B0
0
04
0
4A
0
0
U3
C0
1
0
34
35
35
35
35
35
35
36
36
36
36
38
37
34
30
31
33
32
GAU6A06894
DCB6A0906
4
FBX6A0857
4
ABY6A0941
2
CCP6A09214
CCP6A09212
9170
T1
EO
Figure 200
C
C
C
C
A
A
B
B
B
B
C
C
A = 16 mm Length
B = 28 mm Length
C = 21 mm Length
VALVE BODY TO CASE BOLTS
Copyright © 2010 ATSG
Wire Harness
Bracket
Wire Harness
Bracket
TRANSAXLE FINAL ASSEMBLY (CONT'D)
73. With all wire harness' laid over pan rail, install
the completed valve body assembly onto case, as
shown in Figure 199.
74. Install the 12 valve body to case bolts and wire
the wire harness retaining brackets, as shown in
Figure 199.
Note: Wire harness retaining brackets will vary
from model to model.
75. Torque all valve body to case retaining bolts to
9 N·m (80 in.lb.) (See Figure 200).
Continued on Page 116
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117
AUTOMATIC TRANSMISSION SERVICE GROUP
Technical Service Information
0
917
1
T
7C
3
00
708
A
C
0
4
7
A3
0
70
C
C
B
3
01
371
5
Y
A
1
6
5B
X3
A0
70
5
0
CB
3B
00
4
0
A
4
U3C
0010
0
Figure 201
26
29
30
31
32
27
28
26 OUTPUT SPEED SENSOR BRACKET BOLT (11 MM LENGTH).
27 TFT SENSOR RETAINING BRACKET.
28 TFT SENSOR RETAINING BRACKET BOLT (11 MM LENGTH).
29 INPUT SPEED SENSOR BRACKET BOLT (11 MM LENGTH).
30 OUTPUT SPEED SENSOR HARNESS OVER PAN RAIL.
31 INPUT SPEED SENSOR HARNESS OVER PAN RAIL.
32 SENSOR AND SWITCH HARNESS OVER PAN RAIL.
Copyright © 2010 ATSG
76. Install the temp sensor into the valve body bore,
install retaining bracket and torque the retaining
bolt to 11 N·m (97 in.lb.) (See Figure 199).
77. Install the output speed sensor "blue" connector
to valve body, as shown in Figure 201, torque
the retaining bolt to 7 N·m (62 in.lb.).
78. Install the input speed sensor "white" connector
to valve body, as shown in Figure 201, torque
the retaining bolt to 7 N·m (62 in.lb.).
79. Connect all 8 solenoid connectors to the proper
solenoids, as shown in Figure 202, using the list
of the wire colors to each of the solenoids that
you prepared during the disassembly process.
Note: Ensure that the harness' are in retaining
brackets and no wires are pinched.
80. Connect wire connectors to both speed sensors,
as shown in Figure 202.
81. Connect both hydraulic switches (if used), as
shown in Figure 202.
82. Install the internal manual shift lever to manual
shaft as shown in Figure 202, and ensure lever
engages into manual valve properly.
83. Install the internal manual shift lever retaining
nut, as shown in Figure 202.
Note: There are two different designs of the
manual lever nut, as shown in Figure 202.
TRANSAXLE FINAL ASSEMBLY (CONT'D)
0
917
1
T
7C
0
0
3C
0
7
8
A
A
00
7
4
7C
3C
0
0
3
1
5B
3A
1
7
Y
6
5
X3
017
B
A
0
5C
B3
B0
00
04
4A
3
00
100
U
C
Copyright © 2010 ATSG
21
22
25
23
24
Figure 202
21 MANUAL SHAFT LEVER RETAINING NUT (SOME MODELS).
22 RETAINING NUT LOCKING TAB WASHER (SOME MODELS).
23 MANUAL SHAFT LEVER NUT WITH SHOULDER (SOME MODELS).
24 MANUAL SHAFT LEVER CENTERING WASHER (SOME MODELS).
25 INTERNAL MANUAL SHAFT LEVER.
Continued on Page 118
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