Volkswagen 01M Transmission. Manual — part 46

* 20SGL

J00037

401

402

403

404

400

400 NUMBER 7 THRUST BEARING.
401 NUMBER 7 THRUST BEARING RACE.
402 K1 CLUTCH HUB.
403 NUMBER 8 THRUST BEARING RACE.
404 NUMBER 8 THRUST BEARING.

* 20SGL

J00037

405

406

407

405 L ARGE REAR SUN GEAR AND SHELL ASSEMBLY.
406 NUMBER 9 THRUST BEARING.
407 NUMBER 9 THRUST BEARING RACE.

Figure 61

Figure 62

43

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AUTOMATIC TRANSMISSION SERVICE GROUP

Technical Service Information

TRANSMISSION DISASSEMBLY (CONT'D)

Continued on Page 44

46. Remove the K1 clutch hub and the number 7
thrust bearing and race, as shown in Figure 61.
Note: Number 7 thrust bearing may be stuck
to bottom of K1 clutch housing.
47. Remove the number 8 thrust bearing and race, as
shown in Figure 61.
Note: Number 8 thrust bearing race may be
stuck to bottom of K1 clutch hub.

48. Remove large rear sun gear and shell assembly,
as shown in Figure 62.
49. Remove the number 9 thrust bearing and thrust
thrust bearing race, as shown in Figure 62.
Note: Number 9 thrust bearing may be stuck
to bottom of large rear sun gear.

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Figure 63

Figure 64

* 20SGL

J00037

450

451

452

450 SMALL REAR SUN GEAR.
451 NUMBER 10 THRUST BEARING RACE.
452 NUMBER 10 THRUST BEARING.

* 20SGL

J00037

408 F1 SPRAG OUTER RACE SNAP RING, 1.19 MM (.047") THICK.
409 F1 SPRAG INNER RACE SNAP RING, 1.19 MM (.047") THICK.
413 F1 SPRAG ASSEMBLY COMPLETE.

408

409

413

44

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Copyright © 2010 ATSG

AUTOMATIC TRANSMISSION SERVICE GROUP

Technical Service Information

TRANSMISSION DISASSEMBLY (CONT'D)

Continued on Page 45

50. Remove small rear sun gear and shaft assembly,
as shown in Figure 63.
51. Remove the number 10 thrust bearing and race,
as shown in Figure 63.
Note: Number 10 thrust bearing race may be
stuck to bottom of sun gear and the number 10
bearing may remain in rear planetary carrier.
52. Remove the F1 sprag outer race snap ring from
the transmission case, as shown in Figure 64.
53. Remove the F1 sprag inner race snap ring from
the rear planetary carrier splines, as shown in
Figure 64, using snap ring pliers.

54. Remove the F1 sprag assembly from the case, as
shown in Figure 64.
Note: Picks will once again be handy for sprag
removal.
55. Set the F1 sprag assembly aside for component
rebuild section.

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Figure 65

Figure 66

417 B2 CLUTCH BACKING PLATE SNAP RING, 2.5 MM (.099") THK.
418 B2 BACKING PLATE, STAMPED "63", 6.32 MM (.248") THICK.
419 B2 CLUTCH FRICTION PLATE (QUANITY VARIES).
420 B2 CLUTCH STEEL PLATES, 1.82 MM (.072") THICK.
421 B2 APPLY PLATE, STAMPED "50", 5.05 MM (.199") THICK.

* 20SGL

J00037

63

50

417

418

419

420

421

453 REAR PL ANETARY CARRIER ASSEMBLY.

* 20SGL

J00037

453

45

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Copyright © 2010 ATSG

AUTOMATIC TRANSMISSION SERVICE GROUP

Technical Service Information

TRANSMISSION DISASSEMBLY (CONT'D)

56. Remove the B2 clutch backing plate snap ring,
as shown in Figure 65.
57. Remove the B2 clutch backing plate, as shown
in Figure 65.
58. Remove the B2 clutch friction and steel plates,
as shown in Figure 65.
59. Remove the B2 clutch apply plate, as shown in
Figure 65.
60. Remove the rear planetary carrier assembly, as
shown in Figure 66.

Continued on Page 46

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* 20SGL

J00037

454

455

456

REAR RING GEAR,

OUTPUT SHAFT AND

K2 CLUTCH HOUSING

ASSEMBLY

REAR RING GEAR,

OUTPUT SHAFT AND

K2 CLUTCH HOUSING

ASSEMBLY

415 SPLIT "WAVE" SPRING.
416 SPRAG INNER RACE SPACER (6 TEETH ON INSIDE DIAMETER).
451 NUMBER 10 THRUST BEARING RACE.
452 NUMBER 10 THRUST BEARING.
453 REAR PL ANETARY CARRIER ASSEMBLY.

454 NUMBER 11 FRONT THRUST BEARING RACE.
455 NUMBER 11 THRUST BEARING.
456 NUMBER 11 REAR THRUST BEARING RACE.

453

452

451

415

416

TRANSMISSION DISASSEMBLY (CONT'D)

61. Seperate rear planetary carrier parts, as shown
in Figure 67.
Note: Number 10 thrust bearing race may be
stuck to back side of small rear sun gear.
62. Remove rear planetary ring gear, output shaft
and K2 clutch housing as an assembly, as shown
in Figure 68, and set aside for the component
rebuild section.
Note: Number 11 front thrust bearing race
may be stuck to back side of the rear planetary
carrier.

Continued on Page 47

46

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Copyright © 2010 ATSG

AUTOMATIC TRANSMISSION SERVICE GROUP

Technical Service Information

Figure 68

Figure 67

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