Volkswagen Fox (2004 year). Manual — part 4

sealing flange and fly‐

wheel

⇒ page 17

.

❑ Disassemble and as‐

semble pistons and con‐

necting rods

⇒ page 32

4 - Connection, 40 Nm

❑ To turbocharger oil re‐

turn pipe .

❑ Replace.

5 - Spacer sleeve
6 - Rubber bushing
7 - Engine and gearbox sup‐

port

❑ To the Sensor Hall -

G40- connector of the

camshaft position and

Engine speed sensor -

G28- .

8 - 10 Nm
9 - Gasket

❑ Replace.

10 - Oil filter bracket

❑ Disassemble and as‐

semble

⇒ page 64

.

11 - 15 Nm + 90°

❑ Replace after each re‐

moval.

❑ First, install upper left and lower right bolts, then tighten the four bolts diagonally.

12 - Sealing ring

❑ Replace.

13 - 20 Nm
14 - Engine speed sensor -G28-
15 - Connection

❑ To temperature sensor.

16 - 15 Nm
17 - Coolant temperature sensor

❑ Remove and install

⇒ page 82

.

18 - 45 Nm

❑ Torque sequence: from inside out.

19 - Compact bracket

❑ To alternator, air conditioning compressor and Poly-V belt tensioning element.
❑ See the locating guide between compact bracket and engine block.

20 - Tensioning element

❑ To Poly-V belt.

Fox 2004 ➤

1. Engine - dismantle and assemble

13

⇒ page 68

23 - 15 Nm

24 - Cover

❑ With sealing tape.
❑ Clean filter if dirty.

25 - Mounting frame

❑ Before installing, check whether the fixing guides for centralizing on the engine block are in their place,

and that the fuel distribution ring is inserted in the mounting frame.

❑ Remove and install

⇒ page 23

.

26 - 40 Nm
27 - Protective cover

❑ To drive shaft.

1.1

Poly-V belt - remove and install

Special tools and workshop equipment required
♦ Retaining pin -T10060 A-
♦ Spanner 15 mm AF

1.1.1

Removal

air mass meter.

– Mark Poly-V belt rotation direction.

Fox 2004 ➤

14

– Lock tensioning element with Retaining pin -T10060A- .
– Remove Poly-V belt.

1.1.2

Installation

– The installation is carried out by inverting the removal se‐

quence.

Note

♦

Make sure before installing Poly-V belt that all the ancillaries

(alternator, air conditioning compressor) are tightlysecured .

♦

When fitting Poly-V belt, observe the direction in which it func‐

tions and check it is seated correctly on the pulley.

♦

In vehicles without air conditioning, installation of Poly-V belt

on the alternador must be the last step.

♦

In vehicles with air conditioning, installation of Poly-V belt last

on the air conditioning compressor.

When the job is finished, always:
– Start the engine and check belt movement.
Belt path for vehicles without air conditioning.

Fox 2004 ➤

1. Engine - dismantle and assemble

15

16