Volkswagen Fox (2004 year). Manual — part 19
1 - Radiator
❑ Remove and install
⇒ page 79
.
❑ When replacing,
change the complete
coolant.
2 - Sealing ring
❑ Replace if damaged.
3 - Upper cooling system hose
❑ Hose connection dia‐
gram
⇒ page 75
.
4 - Cover
❑ Check with Engine cool‐
ing system tester -VAG
1274- and the Adapter
for VAG 1274 -VAG
1274/9-
❑ Test pressure 1.4 ... 1.6
bar.
5 - Connector
6 - 5 Nm
7 - Coolant reservoir
Check cooling system tight‐
ness with the Engine cooling
system tester -VAG 1274- and
the Adapter for VAG 1274 -
VAG 1274/8- .
8 - Air ducts
9 - 5 Nm
10 - Fan ring
11 - 10 Nm
12 - Radiator fan
13 - Support
❑ For radiator fan connector.
14 - Lower cooling system hose
❑ Hose connection diagram
⇒ page 75
.
15 - Radiator fan thermal switch -F18- , 35 Nm
❑ For electric fan.
❑ Starting temperatures: Stage 1 ON: 92...97 °C OFF: 84...91 °C. Stage 2 ON: 99...105 °C OFF: 91...98 °
C.
16 - Radiator lower support
❑ Black.
17 - 5 Nm
18 - Radiator upper support
❑ White.
Fox 2004 ➤
1. Cooling system components - remove and install
73
1 - Hose
❑ To heat exchanger.
2 - Connection
3 - 10 Nm
4 - Hose
❑ From the heat exchang‐
er.
❑ Hose connection dia‐
gram
⇒ page 75
.
5 - 25 Nm
6 - Hose
❑ To the lower side of the
coolant reservoir.
❑ Hose connection dia‐
gram
⇒ page 75
.
7 - Fastening support
8 - Cooling system pipe
❑ Hose connection dia‐
gram
⇒ page 75
.
9 - Sealing ring
❑ Replace.
10 - Hose
❑ To upper side of the ex‐
pansion reservoir.
❑ Hose connection dia‐
gram
⇒ page 75
.
11 - Hose
❑ To upper side of radia‐
tor.
❑ Hose connection dia‐
gram
⇒ page 75
.
12 - Hose
❑ From lower side of radiator.
❑ Hose connection diagram
⇒ page 75
.
13 - Connection
❑ For thermostat.
14 - 15 Nm
15 - Thermostat
❑ Remove and install
⇒ page 82
.
❑ Check installation position
⇒ page 82
.
❑ Checking: heat thermostat in water.
❑ The opening starts at approximately 85°C.
❑ And ends at approximately 105 °C.
❑ Min. open lifting 7 mm.
16 - Water pump
❑ Check ease of movement.
❑ Check installation position.
Fox 2004 ➤
74
.
17 - Sealing ring
❑ Check it is securely seated.
❑ Replace.
18 - Clip
❑ Check it is securely seated
19 - Coolant temperature sensor -G62- .
❑ With the Coolant temperature sensor -G2- .
1.3
Cooling system hose connection diagram
1 - Coolant reservoir
2 - Intake manifold
3 - Engine block/cylinder head
4 - Heating system heat ex‐
changer
5 - Radiator
❑ For exhaust gas recircu‐
lation.
6 - Radiator
7 - Oil radiator
8 - Water pump/thermostat
Fox 2004 ➤
1. Cooling system components - remove and install
75
Special tools and workshop
equipment required
♦ Refractometer for cooling
system fluid analysis -
T10007-
♦ Tray -V.A.G 1306-
♦ Standart-type clamp pliers -
VAS 5024A-
No illustration:
♦ Cooling system supply unit -VAS 6096-
1.4.1
Drain
– Remove coolant reservoir cover.
WARNING
Steam may be released when the coolant reservoir cover is
removed. Cover it with a cloth and open carefully.
Fox 2004 ➤
76
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