Volkswagen Fox (2004 year). Manual — part 17
13 - Oil radiator
❑ Check installation position.
❑ See note
⇒ page 61
.
14 - Gasket
❑ Replace.
15 - Sealing plug, 25 Nm
Part III
1 - Safety nut, 22 Nm
❑ When loosening and
tightening, hold the con‐
nection.
2 - Connection
❑ Remove and install
⇒ Item 5 (page 64)
.
3 - Packing
❑ Replace.
4 - Oil filter bracket
5 - Oil supply tube
❑ To the turbocharger.
6 - Clip
7 - 25 Nm
❑ Replace.
8 - Support
9 - 10 Nm
10 - 10 Nm
11 - Connection
❑ Remove and install
⇒ Item 20 (page 103)
.
12 - Turbocharger
Fox 2004 ➤
1. Lubrication system components - remove and install
65
Replenish at most 0.5 l of engine oil.
Assembly sequence
Removal
– Remove noise insulation.
– Place Drainage tank -V.A.G 1306- underneath.
– To remove, loosen supply hose clips -6-.
– Disconnect safety nut -1- on oil filter bracket -4-, locking the
connection -2-.
– Remove bolt -10- at rear side of engine.
Fox 2004 ➤
66
– Remove bolt -10- from bracket -8-
– Remove nut -7- and take off bracket -8-.
– Remove oil supply tube -5-.
Installing
Install in the reverse sequence, observing the following:
WARNING
Oil supply line assembly shall be carried out as described be‐
low.
– Screw bracket -8- with nut -7- loosely to exhaust manifold.
– Manually tighten the safety nut -1- on connection -2- of the oil
filter bracket -4-.
– Manually tighten the safety nut -1- on connection -11- of tur‐
bocharger -12-.
Fox 2004 ➤
1. Lubrication system components - remove and install
67
– Tighten safety nut -1- on turbocharger -12-, to the tightening
torque, locking the connection -11-.
– Position clips -6- on oil supply tube -5-.
– Tighten bolt -10-.
– Tighten nut -7-.
1.1
Crankcase - remove and install
Special tools and workshop equipment required
♦ Portable drill with plastic brush
♦ Silicone sealant -D176404 A2-
♦ Flat spatula
1.1.1
Removal
hammer.
– Eliminate sealing residues that remain on engine block with a
flat spatula.
– Eliminate sealant residues from crankcase and its cover with
a rotary brush, like a plastic brush attached to a portable drill
(wear eye protection).
– Clean the sealing surfaces. They must be free of oil and
grease.
1.1.2
Installation
Note
♦
Check the sealant expiration date.
♦
The crankcase must be installed within 5 minutes after apply‐
ing the sealant.
Fox 2004 ➤
68
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