Volkswagen Fox (2004 year). Manual — part 21
Note
Always replace seals and gaskets.
– Drain the cooling system
⇒ page 76
.
– Remove Poly-V belt
⇒ page 14
.
– Remove timing belt
⇒ page 41
.
– Loosen securing bolts -1- and carefully remove the pump -2-.
1.6.2
Installing
The installation is carried out in removal reverse order, consider‐
ing the following:
– Moisten new O-ring -3- with coolant.
– Insert the pump -2- into engine block and tighten securing bolts
-1-. Tightening torque: 15 Nm.
Note
The pump plug must face downwards.
– Install and adjust timing belt
⇒ page 41
.
– Install Poly-V belt
⇒ page 14
.
– Fill cooling system
⇒ page 76
.
Fox 2004 ➤
1. Cooling system components - remove and install
81
Special tools and workshop
equipment required
♦ Refractometer for cooling
system fluid analysis -
T10007-
♦ Tray -V.A.G 1306-
♦ Torque wrench - 5 to 50 Nm
( enc. 1/2") -VAG 1331-
♦ Standart-type clamp pliers -
VAS 5024A-
1.7.1
Removal
Note
Always replace seals and gaskets.
– Drain the cooling system
⇒ page 76
.
Fox 2004 ➤
82
– Rotate the thermostat -4-
1
/4 of turn (90 °) to left and remove
it from connection flange -2-.
1.7.2
Installing
Installation is carried out by inverting the removal sequence, ob‐
serving the following:
– Moisten new O-ring -3- with coolant.
– Insert thermostat -4- into connection flange -2- and rotate
1
/4
of turn (90°) to right.
Note
The support on the thermostat must be almost vertical.
– Mount the connection flange -2- with thermostat -4- into engine
block.
– Tighten securing bolts -1-. Tightening torque 15 Nm.
– Fill cooling system
⇒ page 76
.
Fox 2004 ➤
1. Cooling system components - remove and install
83
Fuel supply system components - re‐
move and install
Note
♦
The hose connections are fastened by spring clamps or bra‐
ces.
♦
Always replace fastening clamps with spring-type clamps.
♦
To install spring clamps, we recommend using the Standart-
type clamp pliers -VAS 5024A- .
Follow safety measures
⇒ page 88
.
Observe rules for cleanliness
⇒ page 88
.
Repair fuel filter
⇒ page 87
.
Servicing accelerator mechanism
⇒ page 94
.
1.1
Fuel tank components with accessories - remove and install
1 - Securing clip
2 - Cover
3 - Sealing ring
❑ With rubber bellows.
❑ Remove and install.
4 - Securing bolt
5 - Fuel tank cover
❑ With rubber bellows.
❑ Remove and install ⇒
Rep. Gr. 55 .
6 - Vent valve
❑ Checking
⇒ page 86
❑ To remove valve, open
the clip sideways to the
outside of the support.
❑ To remove and install,
remove the fuel filling
pipe.
7 - Gravity valve
❑ To remove, remove the
right rear wheel case
cover.
❑ To remove, release
locking tab and loosen
the valve upwards out of
filler nozzle.
❑ Check valve passage.
Vertical valve: open,
valve inclined at 45°:
closed.
Fox 2004 ➤
84
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