Volkswagen Jetta / Jetta Hybrid. Manual — part 2
Carry out following work:
– Push lock carrier together with add-on parts -1- on the guide
pins -T10093- and onto the longitudinal member.
– Fit bolts -3- and -4- in place.
– Align lock carrier together with add-on parts -1- to longitudinal
members and between wings ⇒ Body Repairs; Rep. gr. 00 ;
Body gaps/shut lines; Body - front .
Specified torque for bolts -3-: 8 Nm.
Specified torque for bolts -4-: 60 Nm.
Further installation is performed in the reverse order of removal.
Note
♦
Make sure that the charge air cooler pressure hoses are properly refitted
⇒ page 8
.
♦
Hoses and lines must not be pinched.
Jetta 2011 ➤ , Jetta Hybrid 2013 ➤
1. Lock carrier
5
add-on parts
1.4.1
Removing
Note
♦
The lock carrier is a safety-relevant component. It must not be repaired for this reason.
♦
In the event of damage, renew lock carrier.
Carry out following work:
– Move to service position
⇒ page 3
.
19 ; Parts of the cooling system; Draining and filling coolant .
– Disconnect coolant lines for condenser ⇒ Heating, air condi‐
tioning; Rep. gr. 87 ; Repairs to the refrigerant circuit which
Jetta 2011 ➤ , Jetta Hybrid 2013 ➤
6
– Support bonnet and remove support rod from bonnet.
– Together with a second mechanic, unscrew guide pins -
T10093- from left and right longitudinal member -2- and lift out
lock carrier with add-on parts -1-.
WARNING
Do not start the engine if the air conditioning system and/or the
coolant system lines are disconnected.
Note
♦
Do not hang condenser and hydraulic oil cooler from lines.
♦
Do not kink condenser and hydraulic lines.
1.4.2
Installing
Jetta 2011 ➤ , Jetta Hybrid 2013 ➤
1. Lock carrier
7
Further installation is performed in the reverse order of removal.
• During assembly, ensure that all connectors and hose con‐
nections are properly installed.
– Align lock carrier together with add-on parts -1- to longitudinal
members and between wings ⇒ Body Repairs; Rep. gr. 00 ;
Body gaps/shut lines; Body - front .
1.5
Removing and installing pressure hoses
1.5.1
Pressure hose with push-on coupling
Releasing pressure hose
Carry out following work:
– Disengage retaining clip -1- in direction of -arrow a-.
– Pull pressure hose -2- in direction of -arrow b- out of coupling
-3-.
Fitting pressure hose so that it latches into place
Carry out following work:
• Ensure that the retaining clip -2- is in the upper position.
– Insert pressure hose -3- in direction of -arrow- into coupling
-1-.
– Press retaining clip -2- all the way downwards.
Note
♦
If the retaining clip cannot be pushed down fully, the pressure
hose is not inserted sufficiently in the coupling.
♦
Press pressure hose again and lock retaining clip.
• Check push-on coupling by pulling on it.
Jetta 2011 ➤ , Jetta Hybrid 2013 ➤
8
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