Volkswagen Jetta / Jetta Hybrid. Manual — part 49
♦ Cutting blade -
V.A.G 1561/2-
♦ Cutting blade -
V.A.G 1561/8-
♦ Assembly tool set -T10237-
♦ Cutting blade -
V.A.G 1561/19-
♦ Double cartridge gun -
VAS 5237-
1.2
Materials
♦ 2K glass adhesive
DA 004 600 A2
1
2
3)
♦ 1K glass adhesive
DH 009 100 A2
1)
2)
4)
5)
♦ Activator
D 181 801 A1
1)
♦ Glass primer/paint primer
D 009 200 02
1)
♦ Cleaning solution
D 009 401 04
1)
♦ Primer applicator
D 009 500 25
1)
♦ Adhesive remover
D 002 000 10
1)
♦ Cutting cord
357 853 999 A
1)
Observe instructions for use on the information sheet provided
by the manufacturer.
2)
Observe minimum curing period
⇒ page 203
.
3)
Double cartridge gun -VAS 5237- must be used to apply these
materials.
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1. Flush bonded windows
193
heater -V.A.G 1939- .
5)
Small cartridge, 180 ml, for sealing and/or when a 400 ml dou‐
ble cartridge alone is not sufficient.
1.3
Repairing windscreen
Note
♦
If windscreen is damaged, determine whether glass can be
repaired before replacing.
♦
Damaged windscreens can be repaired with the window repair
kit -VAS 6092- .
♦
This damage must not exceed a certain size or position.
♦
Each window repair kit comes with a set of instructions.
Special tools and workshop equipment required
♦ Window repair kit -VAS 6092-
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194
1 - Windscreen
❑ Removing
⇒ page 195
❑ Installing
⇒ page 197
.
2 - PUR adhesive sealant
❑ Cross section of bead:
-width b- = 7.5 mm,
-height a- = 12 mm (in‐
cluding precoating, re‐
sidual material on win‐
dow glass and window
flange).
❑ Minimum curing period
⇒ page 203
.
3 - Body flange
❑ Touch up paintwork
damage
⇒ page 203
.
4 - Gap
❑ Must be uniform on left
and right
5 - Gap
❑ Must be uniform
6 - Windscreen adjuster
❑ 443 845 631 A
7 - Windscreen seal
❑ Is part of windscreen.
8 - Plenum chamber cover
❑ Must be removed from
windscreen seal by
hand only.
❑ Removing and installing
⇒ page 17
9 - Adhesive bead butt end
❑ The butt end of the adhesive bead should be located here.
1.5
Removing windscreen
Carry out following work:
– Remove A-pillar upper trims on left and right ⇒ General body
moving A-pillar trim .
– Removing left and right sun visors ⇒ General body repairs,
interior; Rep. gr. 68 ; Compartments, covers and trims; Re‐
moving and installing sun visor .
gr. 68 ; Interior mirror
– Remove moulded headliner in area of windscreen ⇒ General
body repairs, interior; Rep. gr. 70 ; Roof trim .
– Moulded headliner can now be lowered sufficiently to allow
windscreen to be cut out without damage occurring to moulded
headliner.
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1. Flush bonded windows
195
.
– Removing plenum chamber cover
⇒ page 17
.
– Slide protective backing -V.A.G 1474/8- -1- between front
windscreen and dash panel.
– Pull cutting cord -2- through adhesive sealing material into in‐
side of vehicle using awl -V.A.G 1474/2- .
– Secure inside end of cutting cord against falling out using Pull
toggle -V.A.G 1351/1- -3-.
– Insert cutting cord -2- into window flange using tube -1-.
– Place cutting cord around the front windscreen.
– Ensure that cutting cord lies under front windscreen in corners.
Jetta 2011 ➤ , Jetta Hybrid 2013 ➤
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