Volkswagen Jetta / Jetta Hybrid. Manual — part 44
– Lightly sand inside of bumper cover -6- and clean thoroughly.
– Apply primer to bumper cover and bracket and allow to air for
10 minutes.
– Push bracket -8- onto centring pin -1- and through bumper
cover -6-.
– Push counterhold -4- on and gently tighten knurled nut -5-.
– Push clip -3- on and then place knurled nut -2- in position but
do not tighten it.
– All the brackets are prepared by this stage.
Note
The adhesive must not run into the angle.
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1. Front bumper cover
173
– Remove all centring pins after minimum curing period, mini‐
mum curing period
⇒ page 174
1.3.4
Minimum curing period
Do not carry out any further work on bumper cover or brackets
until the minimum curing period of 30 minutes has expired.
In this time, the bumper cover must remain where it is and should
not be moved.
1.4
Assembly overview - front bumper cover
Note
There may be minor differences between bumper covers, depending on vehicle model.
1 - Front bumper cover
❑ Material PP/EPDM.
❑ Removing and installing
⇒ page 175
2 - Bolt
❑ Left and right.
❑ Points upwards.
❑ Specified torque: 2 Nm
3 - Bolt
❑ Qty. 4 on each side.
❑ Specified torque: 2 Nm
❑ Bolted to wheel housing
liner.
4 - Bolt
❑ Qty. 2 on each side.
❑ Specified torque: 2 Nm
❑ Bolted to wheel housing
liner.
5 - Bolt
❑ Qty. 4.
❑ Specified torque: 2 Nm
❑ Bolted to lock carrier.
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174
cover
Note
The removal and installation procedures for front bumper cover
may have to be revised slightly depending on model variations.
1.5.1
Removing
Carry out following work:
– Remove radiator grille
⇒ page 261
.
– Undo bolts -2- in wheel housing (pointing upwards) on left and
right.
– Remove bolts -3- for fastening wheel housing liner on left and
right.
– Unscrew bolts -4- from underneath.
Further dismantling requires the assistance of a second mechan‐
ic.
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1. Front bumper cover
175
– With the aid of a second mechanic, pull front bumper cover
-1- parallel -arrows d- off vehicle.
– Remove connectors of all installed electrical components.
Notes and work instructions for the parking aid can be found in ⇒
Electrical system; Rep. gr. 94
Notes and work instructions for the Park Assist system can be
found in ⇒ Electrical system; Rep. gr. 94
– Disconnect washer fluid hose connectors (if there are any) ⇒
Electrical system; Rep. gr. 92 .
1.5.2
Installing
Carry out following work:
– Connect washer fluid hose connectors (if there are any) ⇒
Electrical system; Rep. gr. 92 .
– Connect connectors of all installed electrical components.
– Place front bumper cover -1- onto middle guide on lock carrier,
keeping cover parallel to guide.
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