Volkswagen Jetta Hybrid (2013 year). Manual — part 15
You can suffer an electric shock.
An electric shock can be fatal.
Observe general warning instructions for work on the high-
93 ; General warning instructions for work on the high-voltage
system .
♦ The system must first be de-energised by a high-voltage
technician before any work is done on the high-voltage
system and before any repair work is done on the body.
♦ All work on vehicles with a high-voltage system must only
be carried out by electrically instructed persons. The work
must be supervised by a high-voltage technician.
WARNING
High voltage on high-voltage system of hybrid vehicle. Danger
of electric shock! Following procedure also requires work on
high-voltage system. De-energise high-voltage system now ⇒
high-voltage system .
– Remove power and control electronics for electric drive -JX1-
control electronics for electric drive -JX1- .
– Remove bracket for power and control electronics for electric
High-voltage cables; Removing and installing high-voltage
wiring harness for hybrid battery -PX1- .
Jetta Hybrid 2013 ➤
1. Selector mechanism
53
Note
♦
Use pliers to remove the securing clip -1- on the cable support
bracket. Do not use a sharp-edged lever. The selector lever
cable could otherwise be damaged.
♦
If necessary, remove the cable support bracket -A- with the
selector lever cable from the gearbox. To do so, remove bolts
-arrows-. These bolts must be renewed.
♦
Specified torque of bolts -arrows-
⇒ Item 7 (page 46)
.
Caution
Risk of damage to selector lever cable.
♦ Do not push selector lever cable backwards out of cable
support bracket. The selector lever cable is not detached
from the cable support bracket until the selector mecha‐
nism is removed.
– Raise vehicle.
– Remove tunnel bridge at front and rear from body ⇒ General
body repairs, exterior; Rep. gr. 50 ; Tunnel bridge .
– Remove exhaust pipe beneath heat shield for middle tunnel
overview - cleansing exhaust emissions .
– Unhook centre and rear silencer from retaining straps and tie
Assembly overview - silencer .
– Remove heat shield for centre tunnel beneath selector mech‐
anism.
Note
To remove selector mechanism, a 2nd mechanic is required un‐
der the vehicle.
Jetta Hybrid 2013 ➤
54
cable out of cable support bracket while doing so.
Caution
Risk of damage to selector lever cable.
♦ Do not bend or kink selector lever cable.
Installing
Install in reverse order of removal, observing the following:
Note
Do not grease selector lever cable.
Caution
Risk of damage to selector lever cable.
♦ Do not bend or kink selector lever cable.
26 ; Cleansing exhaust emissions; Assembly overview -
cleansing exhaust emissions .
– Attach tunnel bridges at front and rear of body ⇒ General body
repairs, exterior; Rep. gr. 50 ; Tunnel bridge .
– Install centre console ⇒ General body repairs, interior; Rep.
gr. 68 ; Centre console; Removing and installing centre con‐
sole .
– Install selector lever handle
⇒ page 48
.
– Adjust selector lever cable
⇒ page 60
.
– Check selector mechanism
⇒ page 59
.
– Install power and control electronics for electric drive -JX1- ⇒
Electrical system, hybrid vehicles; Rep. gr. 93 ; Power and
control electronics for electric drive -JX1- .
– Re-energise high-voltage system and carry out documenta‐
tion ⇒ Electrical system, hybrid vehicles; Rep. gr. 93 ; Re-
energising high-voltage system .
Specified torques
♦
⇒ “1.1 Assembly overview - selector mechanism”, page 45
1.5.2
Removing and installing selector mech‐
anism without selector housing
The selector mechanism with selector lever cable can also be
removed and installed with the selector housing
⇒ page 51
.
Jetta Hybrid 2013 ➤
1. Selector mechanism
55
⇒ page 48
, pulling off connector
-2- from cover in process.
gr. 68 ; Centre console; Removing and installing centre con‐
sole .
– Separate electrical connector for vehicle wiring harness -1-
from selector mechanism.
Vehicles with secondary air system
– Unclip cover for air damper -1- upwards from mountings
-arrows- and remove it.
– Disconnect air hoses -1- and -2- from air damper -3-. To do
this, press retaining ring -arrow- together on both sides and
pull hoses off.
Jetta Hybrid 2013 ➤
56
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