Volkswagen Jetta Hybrid (2013 year). Manual — part 31

Bolt has a 6 mm hexagon socket. The bolt can also be removed

and installed with a commercially available 6 mm socket.
– Remove flange shaft along with spring, thrust washer and ta‐

pered ring.

– Pull out oil seal using multipurpose tool -VW 771- and extractor

hook -VW 771/37- .

Installing
Install in the reverse order of removal, observing the following:

– Lightly coat outer circumference of new oil seal with gearbox

oil.

– Fill space between sealing lip and dust lip -arrow- with sealing

grease -G 052 128 A1- .

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1. Oil seals

117

gages in thread.

– Install drive shaft to flange shaft ⇒ Running gear, axles, steer‐

ing; Rep. gr. 40 ; Drive shaft; Removing and installing drive

shaft .

– Install coupling rod and wishbone ⇒ Running gear, axles,

roll bar .

– If gearbox oil has escaped when removing the oil seal, change

gearbox oil

⇒ page 86

.

Note

The gearbox oil must be changed as only in this way can the cor‐

rect gearbox oil level be assured.

– Install front left wheel housing liner ⇒ General body repairs,

exterior; Rep. gr. 66 ; Wheel housing liner; Removing and

installing wheel housing liner .

gr. 66 ; Noise insulation .

– Install wheel ⇒ Running gear, axles, steering; Rep. gr. 44 ;

Wheels, tyres; Specified torques for wheel bolts .

Specified torque
♦ Flange shaft to gearbox

⇒ Item 4 (page 114)

1.3

Renewing right oil seal

Special tools and workshop equipment required
♦ Thrust piece -3305-

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118

♦ Sealing grease -G 052 128 A1-
Removing

Note

Observe

⇒ “4 Repair instructions”, page 10

.

– Remove noise insulation beneath engine/gearbox ⇒ General

body repairs, exterior; Rep. gr. 66 ; Noise insulation .

– Remove right drive shaft heat shield from engine -arrows-.
– Remove right drive shaft ⇒ Running gear, axles, steering;

Rep. gr. 40 ; Drive shaft; Removing and installing drive shaft .

– Position used oil collection and extraction unit -V.A.G 1782-

under gearbox.

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1. Oil seals

119

– Pull out intermediate shaft.
– Pry seal out using assembly lever.
Installing
Install in the reverse order of removal, observing the following:

– Lightly coat outer circumference of new oil seal with gearbox

oil.

– Fill space between sealing lip and dust lip -arrow- with sealing

grease -G 052 128 A1- .

– Drive in new seal to stop, being careful not to cant seal.
If necessary, it is possible to press a new dust ring onto the in‐

termediate shaft using tube -2010- . Do not use a hammer.
– Insert intermediate shaft.
– Tighten securing bolt for intermediate shaft to specified torque

⇒ Item 4 (page 114)

. When doing this, press intermediate

shaft against gearbox so that bolt engages in thread.

– Renew O-ring -1- and retaining ring -2- on intermediate shaft.
– Install right drive shaft ⇒ Running gear, axles, steering; Rep.

gr. 40 ; Drive shaft; Removing and installing drive shaft .

– Install heat shield above right drive shaft ⇒ Running gear,

axles, steering; Rep. gr. 40 ; Drive shaft; Assembly overview

- drive shaft .

– If gearbox oil has escaped when removing the oil seal, change

gearbox oil

⇒ page 86

.

Note

The gearbox oil must be changed as only in this way can the cor‐

rect gearbox oil level be assured.

gr. 66 ; Noise insulation .

Specified torque
♦ Intermediate shaft to gearbox

⇒ Item 4 (page 114)

Jetta Hybrid 2013 ➤

120