Isuzu Trooper (2000 year). Service manual — part 434
MANUAL TRANSMISSION
7B–65
ILLUSTRATION
TOOL NO.
TOOL NAME
J–22912–01
Bearing separator
CLUTCH
7C–1
TROOPER
TRANSMISSION
CLUTCH
CONTENTS
Service Precaution
7C–1
. . . . . . . . . . . . . . . . . . . . . .
General Description
7C–2
. . . . . . . . . . . . . . . . . . . . .
Diagnosis
7C–6
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Clutch Assembly
7C–7
. . . . . . . . . . . . . . . . . . . . . . . .
Clutch Assembly and Associated Parts
7C–7
. . .
Removal
7C–7
. . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Inspection and Repair
7C–8
. . . . . . . . . . . . . . . . . .
Installation
7C–12
. . . . . . . . . . . . . . . . . . . . . . . . . . . .
Clutch Control
7C–15
. . . . . . . . . . . . . . . . . . . . . . . . . .
Clutch Control Parts
7C–15
. . . . . . . . . . . . . . . . . . .
Removal
7C–15
. . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Inspection and Repair
7C–15
. . . . . . . . . . . . . . . . . .
Installation
7C–16
. . . . . . . . . . . . . . . . . . . . . . . . . . . .
Adjustment
7C–16
. . . . . . . . . . . . . . . . . . . . . . . . . . .
Master Cylinder
7C–19
. . . . . . . . . . . . . . . . . . . . . . . . .
Inspection and Repair
7C–19
. . . . . . . . . . . . . . . . . .
Slave Cylinder
7C–20
. . . . . . . . . . . . . . . . . . . . . . . . . .
Disassembled View
7C–20
. . . . . . . . . . . . . . . . . . . .
Disassembly
7C–20
. . . . . . . . . . . . . . . . . . . . . . . . . .
Inspection and Repair
7C–20
. . . . . . . . . . . . . . . . . .
Reassembly
7C–21
. . . . . . . . . . . . . . . . . . . . . . . . . .
Main Data and Specifications
7C–22
. . . . . . . . . . . . .
Special Tools
7C–24
. . . . . . . . . . . . . . . . . . . . . . . . . . .
Service Precaution
WARNING: THIS VEHICLE HAS A SUPPLEMENTAL
RESTRAINT SYSTEM(SRS). REFER TO THE SRS
COMPONENT AND WIRING LOCATION VIEW IN
ORDER TO DETERMINE WHETHER YOU ARE
PERFORMING SERVICE ON OR NEAR THE SRS
COMPONENTS OR THE SRS WIRING. WHEN YOU
ARE PERFOMING SERVICE ON OR NEAR THE SRS
COMPONENTS OR THE SRS WIRING, REFER TO
THE SRS SERVICE INFORMATION. FAILURE TO
FOLLOW WARNINGS COULD RESULT IN POSSIBLE
AIR BAG DEPLOYMENT, PERSONAL INJURY, OR
OTHERWISE UNNEEDED SRS SYSTEM REPAIRS.
CAUTION: Always use the correct fastner in the
proper location. When you reolace a fastener, use
ONLY the exact part number for that application.
ISUZU will call out those fasteners that requir a
replacement after removal. ISUZU will also call out
the fasteners that requir thread lockers or thread
sealant. UNLESS OTHERWISE SPECIFIED , do not
use supplemental coatings (Paints, greases, or other
corrosion inhibitors) on threaded fastners or fastner
joint interfaces. Generally,such coatings adversely
affect the fastner torque and the joint clamping force,
and may damage the fastner. When you install
fasteners, use the correct tightening sequence and
specifications. Following these instructions can
help you avoid damage to parts and systems.
7C–2
CLUTCH
General Description
Clutch
A07RW046
For 6VE1 (3.5L) engine model, the pull-type clutch is
employed. The pull-type clutch is disengaged by pulling
the release lever (release bearing) to disengage the
pressure plate.
CLUTCH
7C–3
Master Cylinder
A07RW007
Slave Cylinder
A07RS005
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