Suzuki Grand Vitara JB419. Service manual — part 57
Engine Lubrication System: 1E-8
Oil Pump, Oil Pump Chain and Gasket Holder Plate Component
S5JB0B1506003
CAUTION
!
Never disassemble oil pump. Disassembly will spoil its original function. If faulty condition is found,
replace it with new one.
Oil Pump, Oil Pump Chain and Gasket Holder
Plate Removal and Installation
S5JB0B1506004
CAUTION
!
Never disassemble oil pump. Disassembly
will spoil its original function. If faulty
condition is found, replace it with new one.
Removal
1) Remove oil pan and oil pump strainer referring to “Oil
Pan and Oil Pump Strainer Removal and
Installation”.
2) Remove oil pump (1) from cylinder block.
3) Remove timing belt and crankshaft timing pulley
referring to “Timing Belt and Belt Tensioner Removal
and Installation in Section 1D”.
4) Remove gasket holder plate (1) from cylinder block.
4
(a)
(b)
6
1
5
7
2
3
I5JB0B150043-01
1. Oil pump
: Do not disassemble.
4. Gasket holder plate
7. Oil pump chain tensioner
: Do not reuse.
2. Oil pump drive sprocket
5. Gasket holder plate gasket
: 24 N
⋅m (2.4 kgf-m, 17.5 lb-ft)
: Apply engine oil to sliding surface of
each part.
3. Oil pump chain
6. Crankshaft oil seal
: 14 N
⋅m (1.4 kgf-m, 10.5 lb-ft)
1
I5JB0B150030-01
I5JB0B150031-01
1E-9 Engine Lubrication System:
5) Remove oil pump chain (1) and oil pump drive
sprocket (2).
6) Remove crankshaft oil seal (1) from gasket holder
plate (2).
7) Remove oil pump chain tensioner (3) from gasket
holder plate, if necessary.
Installation
1) Remove oil and dust from mating surfaces of oil
pump drive sprocket, crankshaft gasket holder plate
and cylinder block.
2) Install oil pump chain tensioner (1) to gasket holder
plate (2), if removed.
3) Install oil pump drive sprocket (1) with oil pump chain
(2).
4) Install gasket holder plate (1) with new gasket to
cylinder block.
Tightening torque
Gasket holder plate bolt (a): 14 N·m (1.4 kgf-m,
10.5 lb-ft)
5) Install oil pump (1) and tighten oil pump bolts to
specified torque.
Tightening torque
Oil pump bolt (a): 24 N·m (2.4 kgf-m, 17.5 lb-ft)
I5JB0B150032-01
I5JB0B150033-01
I5JB0B150034-01
I5JB0B150032-01
I5JB0B150035-01
1
(a)
I5JB0B150036-01
Engine Lubrication System: 1E-10
6) Install oil pan and oil pump strainer referring to “Oil
Pan and Oil Pump Strainer Removal and
Installation”.
7) Install new crankshaft oil seal to gasket holder plate
using special tool as follows.
Special tool
(A): 09911–96520
a) Fit new oil seal (1) to special tool.
b) Install oil seal tapping special tool with a plastic
hammer.
8) Install timing belt referring to “Timing Belt and Belt
Tensioner Removal and Installation in Section 1D”.
Oil Pump, Oil Pump Chain and Gasket Holder
Plate Inspection
S5JB0B1506005
Oil Pump
Check teeth of oil pump sprocket for wear or damage.
If any malcondition is found, replace oil pump assembly.
Oil Pump Drive Sprocket
Check teeth of oil pump drive sprocket for wear or
damage.
If any malcondition is found, replace oil pump drive
sprocket.
Oil Pump Chain
Check oil pump chain for wear or damage.
If any malcondition is found, replace oil pump chain.
Gasket Holder Plate
Check gasket holder plate (1) and oil pump chain guide
(2) for wear or damage.
If any malcondition is found, replace gasket holder and/
or oil pump chain guide.
Heat Exchanger Removal and Installation
S5JB0B1506006
Removal
1) Remove oil filter referring to “Engine Oil and Filter
2) Disconnect water hoses (1) from heat exchanger (2).
3) Remove heat exchanger (2).
I5JB0B150037-01
I5JB0B150038-01
I5JB0B150039-01
I5JB0B150040-01
I5JB0B150044-01
2
1
I5JB0B150041-01
1E-11 Engine Lubrication System:
Installation
1) Install heat exchanger (1) with new gasket.
Tightening torque
Oil filter stand bolt (a): 15 N·m (1.5 kgf-m, 11.0
lb-ft)
2) Connect water hoses (2) to heat exchanger.
3) Install oil filter referring to “Engine Oil and Filter
Tightening Torque Specifications
S5JB0B1507001
NOTE
The specified tightening torque is also described in the following.
“Oil Pan and Oil Pump Strainer Components”
“Oil Pump, Oil Pump Chain and Gasket Holder Plate Component”
Reference:
For the tightening torque of fastener not specified in this section, refer to .
1
(a)
2
I5JB0B150042-01
Fastening part
Tightening torque
Note
N
⋅m
kgf-m
lb-ft
Oil pressure switch
38
3.8
27.5
Ventilation hose No.3 union bolt
25
2.5
18.5
Idler base
50
5.0
36.5
Oil pan baffle plate bolt
24
2.4
17.5
Upper oil pan bolt
Tighten 15 N
⋅m (1.5 kgf-m, 11.0 lb-ft) by the
specified procedure
Ventilation pipe No.1 bolt
10
1.0
7.5
Fresh air vent union bolt
30
3.0
22.0
Lower oil pan bolt
Tighten 22 N
⋅m (2.2 kgf-m, 16.0 lb-ft) by the
specified procedure
Lower oil pan stiffener bolt
Tighten 32 N
⋅m (3.2 kgf-m, 23.5 lb-ft) by the
specified procedure
Oil pump strainer No.1 bolt
10
1.0
7.5
Oil separator oil return pipe
12
1.2
9.0
Closure plate bolt
Tighten 8 N
⋅m (0.8 kgf-m, 6.0 lb-ft) by the
specified procedure
Gasket holder plate bolt
14
1.4
10.5
Oil pump bolt
24
2.4
17.5
Oil filter stand bolt
15
1.5
11.0
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