Nissan X-Trail 32. Instruction — part 288

CL-20

< REMOVAL AND INSTALLATION >

CLUTCH PEDAL

INSTALLATION

Note the following, and install in the reverse order of removal.
• Push clip until it clicks.
• Press master cylinder rod end to pin of clutch pedal until it stops.
• Perform inspection and adjustment after installation. Refer to

CL-20, "RHD : Inspection and Adjustment"

.

• Install clutch pedal stroke sensor, according to the following procedure.

CAUTION:

Install clutch pedal position switch before installing clutch pedal stroke sensor.

1.

Insert pawl

into the hole and hook it, and fit lever pin

into

the hole. And then clutch pedal stroke sensor

is installed tem-

porary.

2.

Push lever pin

and insert it into the hole deeply.

3.

Turn lever pin

as shown in the figure and fix lever pin to stop-

per

. And then clutch pedal stroke sensor

is installed com-

pletely.

4.

Push sensor lever cover

, then hold on pin

of clutch pedal.

RHD : Inspection and Adjustment

INFOID:0000000010745330

INSPECTION AFTER REMOVAL

JSDIA5601ZZ

JSDIA5602ZZ

JSDIA5603ZZ

JSDIA5604ZZ

CLUTCH PEDAL

CL-21

< REMOVAL AND INSTALLATION >

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• Check clutch pedal for bend, damage, or a cracked weld. If bend, damage, or a cracked weld is found,

replace clutch pedal assembly.

• Check pedal stopper rubber

. If damage or deformation is found,

replace clutch pedal assembly.

• Check pedal pad

. If wear or damage is found, replace pedal

pad.

INSPECTION AFTER INSTALLATION

• Check the clutch pedal height, clutch pedal height at clutch disengagement, and clutch pedal play. Refer to

CL-9, "Inspection and Adjustment"

.

• Check the clutch pedal position switch position. Refer to

CL-9, "Inspection and Adjustment"

.

• Check the clutch interlock switch position. Refer to

CL-9, "Inspection and Adjustment"

.

ADJUSTMENT AFTER INSTALLATION

• Adjust the clutch pedal position switch position. Refer to

CL-9, "Inspection and Adjustment"

.

• Adjust the clutch interlock switch position. Refer to

CL-9, "Inspection and Adjustment"

.

• Perform reset of clutch pedal stroke sensor, after installation clutch pedal or clutch pedal stroke sensor.

Refer to

PB-59, "Work Procedure"

.

JSDIA6114ZZ

JSDIA6115ZZ

CL-22

< REMOVAL AND INSTALLATION >

CLUTCH MASTER CYLINDER

CLUTCH MASTER CYLINDER

LHD

LHD : Exploded View

INFOID:0000000010745331

LHD : Removal and Installation

INFOID:0000000010745332

REMOVAL

CAUTION:

• Keep painted surface on the body or other parts free of clutch fluid. If it spills, wipe up immediately

and wash the affected area with water.

• Never disassemble clutch master cylinder.

1.

Remove the air cleaner case and air duct (inlet). Refer to

EM-31, "Removal and Installation"

(MR20DD),

EM-308, "Removal and Installation"

(R9M)

2.

Drain clutch fluid. Refer to

CL-11, "Draining"

.

3.

Remove reservoir hose from reservoir tank and master cylinder.

4.

Remove master cylinder rod end from clutch pedal.

Master cylinder

Reservoir hose

Reservoir tank

JSDIA5571ZZ

PCIB1491E

CLUTCH MASTER CYLINDER

CL-23

< REMOVAL AND INSTALLATION >

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5.

Pull up the lock pin

from connector of master cylinder

and

separate clutch tube

.

6.

Rotate master cylinder clockwise by 45 degrees, and then
remove master cylinder.

INSTALLATION

CAUTION:

Keep painted surface on the body or other parts free of clutch fluid. If it spills, wipe up immediately
and wash the affected area with water.

1.

Tilt master cylinder

clockwise by 45 degrees and insert it to

the mounting hole. Rotate counterclockwise and secure it. At
this time, nipple

is upward of the vehicle.

2.

Install master cylinder rod end to clutch pedal.

CAUTION:

Press master cylinder rod end to clutch pedal until it stops.

3.

Install reservoir hose to reservoir tank and master cylinder.

CAUTION:

Set reservoir hose with painted mark facing upward.

4.

Press down the lock pin into connector of master cylinder until it
stops.

5.

Install clutch tube into connector of master cylinder until it stops.

6.

Fill with clutch fluid. Refer to

CL-12, "Refilling"

.

7.

Perform inspection and adjustment after installation. Refer to

CL-23, "LHD : Inspection and Adjustment"

.

8.

For the next step and after, install in the reverse order of removal.

LHD : Inspection and Adjustment

INFOID:0000000010745333

INSPECTION AFTER INSTALLATION

• Check the fluid leakage and the fluid level. Refer to

CL-11, "Inspection"

.

• Check for the clutch pedal condition. Refer to

CL-9, "Inspection and Adjustment"

.

ADJUSTMENT AFTER INSTALLATION

Perform the air bleeding. Refer to

CL-13, "Air Bleeding"

.

RHD

JPDIB0167ZZ

JSDIA5573ZZ