Nissan X-Trail 32. Instruction — part 641
BACK DOOR
DLK-905
< REMOVAL AND INSTALLATION >
[TYPE 4]
C
D
E
F
G
H
I
J
L
M
A
B
DLK
N
O
P
2.
Check back door hinge rotating part for poor lubrication. Apply
body grease if necessary.
BACK DOOR ASSEMBLY : Adjustment
INFOID:0000000010728700
FITTING ADJUSTMENT
: Body grease
JMKIB3113ZZ
Back door assembly
Roof panel
Body side outer panel
Rear bumper fascia
Back door hinge
Bumper rubber
JMKIB3480GB
DLK-906
< REMOVAL AND INSTALLATION >
[TYPE 4]
BACK DOOR
Fitting Adjustment Standard
Check the clearance and the surface height between back door and each part by seeing and touching.
If the clearance and the surface height are out of specification, adjust them according to the procedures
shown below.
When back door is reused.
Unit: mm [in]
When back door is replaced.
Unit: mm [in]
Fitting Adjustment Procedure
1.
Loosen back door hinge mounting nuts of back door side.
2.
Loosen bumper rubber.
3.
Remove luggage rear plate mask. Refer to
INT-41, "LUGGAGE REAR PLATE : Removal and Installation"
.
4.
Loosen back door striker mounting TORX bolts.
5.
Position back door lock assembly and engage back door striker. Check back door lock assembly and back
door striker for looseness.
6.
Adjust the clearance and surface height of back door according to the fitting standard dimension by back
door hinge and bumper rubber.
Back door striker
TORX bolt
: Always replace after every disassembly.
: N·m (kg-m, ft-lb)
: Body grease
Portion
Standard
Difference
(LH/RH,
MAX)
Back door – Roof panel
–
D
Clearance
5.0 – 9.0
[0.197 – 0.354]
—
E
Surface height
(
−
3.0) – (+1.0)
[(
−
0.118) – (+0.039)]
—
Back door – Body side outer
panel
–
F
Clearance
3.0 – 7.0
[0.118 – 0.276]
<2.0
[0.079]
G
Surface height
(
−
3.0) – (+1.0)
[(
−
0.118) – (+0.039)]
—
Back door – Rear bumper
fascia
–
H
Clearance
5.5 – 9.5
[0.217 – 0.374]
—
Portion
Standard
Difference
(LH/RH,
MAX)
Back door – Roof panel
–
D
Clearance
5.1 – 9.1
[0.201 – 0.358]
—
E
Surface height
(
−
2.0) – (+2.0)
[(
−
0.079) – (+0.079)]
—
Back door – Body side outer
panel
–
F
Clearance
2.5 – 6.5
[0.098 – 0.256]
<2.0
[0.079]
G
Surface height
(
−
3.3) – (+0.7)
[(
−
0.130) – (+0.028)]
—
Back door – Rear bumper
fascia
–
H
Clearance
5.7 – 9.7
[0.224 – 0.382]
—
BACK DOOR
DLK-907
< REMOVAL AND INSTALLATION >
[TYPE 4]
C
D
E
F
G
H
I
J
L
M
A
B
DLK
N
O
P
7.
After adjustment, tighten back door striker mounting TORX bolts, bumper rubber and back door hinge
mounting nuts of back door side to the specified torque.
CAUTION:
After installation, apply touch-up paint to the body color if the paint around back door hinge and
back door hinge mounting nuts is peeled off.
8.
Install luggage rear plate mask. Refer to
INT-41, "LUGGAGE REAR PLATE : Removal and Installation"
CAUTION:
• After adjusting, check that bumper rubber is in contact with vehicle body surely.
• After adjusting, check that door opens and closes normally. Refer to
• After adjusting, perform calibration camera image (with around view monitor). Refer to
"CALIBRATING CAMERA IMAGE (AROUND VIEW MONITOR) : Work Procedure"
(with navigation).
BACK DOOR STRIKER ADJUSTMENT
Adjust back door striker so that it becomes parallel with back door lock insertion direction.
BACK DOOR STRIKER
BACK DOOR STRIKER : Removal and Installation
INFOID:0000000010728701
REMOVAL
1.
Remove luggage rear plate. Refer to
INT-41, "LUGGAGE REAR PLATE : Removal and Installation"
2.
Remove TORX bolts, and then remove back door striker.
INSTALLATION
Note the following items, and then install in the reverse order of removal.
CAUTION:
• Never reuse TORX bolt. Always replace it with a new one when it is removed.
• After installation, perform the fitting adjustment. Refer to
DLK-905, "BACK DOOR ASSEMBLY :
• After installation, check that door opens and closes normally. Refer to
BACK DOOR HINGE
BACK DOOR HINGE : Removal and Installation
INFOID:0000000010728702
REMOVAL
1.
Remove back door assembly. Refer to
DLK-902, "BACK DOOR ASSEMBLY : Removal and Installation"
2.
Remove back door hinge cover. Refer to
EXT-46, "Removal and Installation"
.
3.
Remove back door hinge mounting nuts of vehicle body side, and then remove back door hinge.
INSTALLATION
Note the following items, and then install in the reverse order of removal.
CAUTION:
• After installation, perform the fitting adjustment. Refer to
DLK-905, "BACK DOOR ASSEMBLY :
• After installation, apply touch-up paint (the body color) onto the head of door hinge mounting nuts.
• After installation, check that door opens and closes normally. Refer to
BACK DOOR STAY
BACK DOOR STAY : Removal and Installation
INFOID:0000000010728703
REMOVAL
CAUTION:
2 workers are required to support back door.
1.
Support the back door with the suitable material to prevent it from falling.
WARNING:
DLK-908
< REMOVAL AND INSTALLATION >
[TYPE 4]
BACK DOOR
Bodily injury may occur if no supporting rod is holding the back door open when removing the
back door stay.
2.
Remove metal clip
located on connection between back door
stay
and stud ball
using a remover tool (A) according to the
numerical order 1
→
2 indicated by arrows as shown in the figure.
CAUTION:
2 workers are required to support back door.
3.
Disengage back door stay and stud ball of back door side.
4.
Remove back door stay mounting bolts, and then remove back door stay.
INSTALLATION
Install in the reverse order of removal.
BACK DOOR STAY : Disposal
INFOID:0000000010728704
CAUTION:
When performing disposal operation, wear the protective glasses and protective gloves.
1.
Fix back door stay
using a vise (C).
CAUTION:
When cutting a hole on back door stay, always cover a
hacksaw (A) using a shop cloth (B) to avoid scattering
metal fragments or oil.
2.
Using hacksaw (A) slowly make 2 holes in the back door stay, in
numerical order as shown in the figure.
BACK DOOR WEATHER-STRIP
BACK DOOR WEATHER-STRIP : Removal and Installation
INFOID:0000000010728705
REMOVAL
Pull up and remove engagement with body from weather-strip joint.
CAUTION:
Never pull strongly on back door weather-strip.
INSTALLATION
JMKIA2255ZZ
JMKIA3336ZZ
A:
20.0 mm (0.787 in)
:
Cut at the groove.
JMKIA3609ZZ
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