Nissan Titan. Instruction — part 632

TRANSMISSION ASSEMBLY

TM-211

< UNIT REMOVAL AND INSTALLATION >

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UNIT REMOVAL AND INSTALLATION

TRANSMISSION ASSEMBLY

Removal and Installation (2WD)

INFOID:0000000009885923

COMPONENTS

CAUTION:

• Before replacing transmission assembly, perform "ADDITIONAL SERVICE WHEN REPLACING

TRANSMISSION ASSEMBLY". Refer to

TM-9, "ADDITIONAL SERVICE WHEN REPLACING TRANS-

MISSION ASSEMBLY : Special Repair Requirement"

.

• When removing the A/T assembly from engine, first remove the crankshaft position sensor (POS)

from the A/T assembly. Be careful not to damage sensor edge.

NOTE:

When removing components such as hoses, tubes/lines, etc., cap or plug openings to prevent fluid from spill-

ing.

REMOVAL

1. Disconnect the battery negative terminal. Refer to

PG-80, "Removal and Installation"

.

2. Remove A/T fluid indicator.
3. Remove engine under cover using power tool. Refer to

EXT-15, "Removal and Installation"

.

1.

A/T fluid indicator pipe

2.

A/T fluid indicator

3.

O-ring

4.

Transmission assembly

5.

Fluid cooler tube

6.

A/T cross member

7.

Insulator

8.

Copper sealing washers

AWDIA0553GB

TM-212

< UNIT REMOVAL AND INSTALLATION >

TRANSMISSION ASSEMBLY

4. Remove crankshaft position sensor (POS) from A/T assembly.

CAUTION:

• Do not subject it to impact by dropping or hitting it.

• Do not disassemble.

• Do not allow metal filings or foreign material to get on the

sensor front edge magnetic area.

• Do not place in an area affected by magnetism.

5. Remove A/T fluid indicator pipe.

CAUTION:

Do not reuse O-ring.

6. Remove exhaust front tube and center muffler using power tool.

Refer to

EX-5, "Removal and Installation"

.

7. Remove rear propeller shaft. Refer to

DLN-148, "Removal and Installation"

.

8. Disconnect control cable.
9. Remove A/T fluid cooler tubes from A/T assembly.

CAUTION:

Do not reuse copper sealing washers.

10. Support A/T assembly with a transmission jack.

CAUTION:

When setting the transmission jack, be careful not to allow it to collide against the drain plug.

11. Remove dust cover from converter housing.
12. Turn crankshaft to access and remove the four bolts for drive

plate and torque converter.

CAUTION:

When turning crankshaft, turn it clockwise as viewed from

the front of the engine.

13. Remove cross member using power tool.
14. Remove air breather hose. Refer to

TM-195, "2WD : Removal

and Installation"

.

15. Disconnect A/T assembly harness connector.
16. Remove the A/T assembly to engine bolts using power tool.

17. Remove A/T assembly from vehicle using transmission jack.

CAUTION:

• Secure torque converter to prevent it from dropping.

• Secure A/T assembly to a transmission jack.

INSPECTION

Installation and Inspection of Torque Converter

• After inserting a torque converter to a transmission, be sure to

check distance (A) to ensure it is within specifications.

LCIA0334E

LCIA0335E

SCIA0499E

Distance (A)

: 24.0 mm (0.94 in) or more

SAT017B

TRANSMISSION ASSEMBLY

TM-213

< UNIT REMOVAL AND INSTALLATION >

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INSTALLATION

Installation is in the reverse order of removal, while paying attention to the following:

CAUTION:

Do not reuse O-ring and copper sealing washers.

• When installing transmission to the engine, attach the bolts in the

order as shown.

CAUTION:

• When replacing an engine or transmission you must make

sure the dowels are installed correctly during re-assembly.

• Improper alignment caused by missing dowels may cause

vibration, oil leaks or breakage of drivetrain components.

NOTE:

*: No.2 bolt also secures air breather tube.

• Align the positions of bolts for drive plate with those of the torque

converter, and temporarily tighten the bolts. Then tighten the bolts

with the specified torque. Refer to

TM-211, "Removal and Installa-

tion (2WD)"

.

CAUTION:

• When turning crankshaft, turn it clockwise as viewed from

the front of the engine.

• After converter is installed to drive plate, rotate crankshaft

several turns and check to be sure that transmission rotates

freely without binding.

• Install crankshaft position sensor (POS).

• After completing installation check fluid leakage, fluid level and the

positions of A/T. Refer to

TM-172, "Checking the A/T Fluid (ATF)"

and

TM-190, "Inspection and Adjustment"

.

Removal and Installation (4WD)

INFOID:0000000009885924

COMPONENTS

Transmission to engine bolts : 113 N·m (12 kg-m,

83 ft-lb)

LCIA0371E

LCIA0335E

TM-214

< UNIT REMOVAL AND INSTALLATION >

TRANSMISSION ASSEMBLY

CAUTION:

• Before replacing transmission assembly, perform "ADDITIONAL SERVICE WHEN REPLACING

TRANSMISSION ASSEMBLY". Refer to

TM-9, "ADDITIONAL SERVICE WHEN REPLACING TRANS-

MISSION ASSEMBLY : Special Repair Requirement"

.

• When removing the A/T assembly from engine, first remove the crankshaft position sensor (POS)

from the A/T assembly. Be careful not to damage sensor edge.

NOTE:

When removing components such as hoses, tubes/lines, etc., cap or plug openings to prevent fluid from spill-

ing.

REMOVAL

1. Disconnect the battery negative terminal. Refer to

PG-80, "Removal and Installation"

.

2. Remove A/T fluid indicator.
3. Remove engine under cover using power tool. Refer to

EXT-15, "Removal and Installation"

.

4. Remove transfer under cover using power tool (if equipped).
5. Remove exhaust front tube and center muffler using power tool. Refer to

EX-5, "Removal and Installa-

tion"

.

6. Remove propeller shafts. Refer to

DLN-130, "Removal and Installation"

(2F1310) or

DLN-148, "Removal

and Installation"

(3S1410).

7. Disconnect control cable.

1.

A/T fluid indicator pipe

2.

A/T fluid indicator

3.

O-ring

4.

Transmission assembly

5.

Fluid cooler tube

6.

Copper sealing washer

7.

A/T cross member

8.

Insulator

AWDIA0548GB