Nissan Frontier. Instruction — part 306
DLN-126
< UNIT DISASSEMBLY AND ASSEMBLY >
[TRANSFER: TX15B]
SHIFT CONTROL
SHIFT CONTROL
Disassembly and Assembly
INFOID:0000000009479722
DISASSEMBLY (A/T MODELS)
1. Remove the snap ring.
CAUTION:
Do not reuse snap ring.
2. Remove the retaining pin.
CAUTION:
Do not reuse retaining pin.
3. Remove the drum cam from the control shift rod.
4. Remove the retaining pin from the L-H shift rod.
CAUTION:
Do not reuse retaining pin.
5. Remove the 2-4 shift bracket.
6. Remove the retaining ring from the 2-4 shift fork, using suitable
tool.
CAUTION:
Do not reuse retaining ring.
7. Remove the fork guide collar and 2-4 shift fork spring from the 2-
4 shift fork.
DISASSEMBLY (M/T MODELS)
1. Remove the retaining ring from the 2-4 shift fork, using suitable
tool.
CAUTION:
Do not reuse retaining ring.
2. Remove the fork guide collar and 2-4 shift fork spring from the 2-
4 shift fork.
INSPECTION AFTER DISASSEMBLY
Shift Fork
PDIA0122E
PDIA0125E
WDIA0226E
WDIA0226E
SHIFT CONTROL
DLN-127
< UNIT DISASSEMBLY AND ASSEMBLY >
[TRANSFER: TX15B]
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• Measure the clearance between the shift fork and sleeve. If it is out
of specification, replace it with a new one.
Shift Rod and Fork Components
• Check the working face of the shift rod and fork for wear, partial
wear, abrasion, bending and other abnormality. If any is found,
replace with a new one.
ASSEMBLY (A/T MODELS)
1. Install clevis pin and shift collar to L-H shift fork after assembling them.
CAUTION:
Use caution when installing L-H shift fork, clevis pin or shift collar.
2. Install clevis pin and shift collar to 2-4 shift bracket after assembling them.
CAUTION:
Use caution when installing 2-4 shift bracket.
3. Install the fork guide collar and 2-4 shift fork spring to the 2-4
shift fork, and then secure it with the retaining ring.
CAUTION:
• Do not reuse retaining ring.
• Be careful with orientation.
4. Install the 2-4shift bracket to the L-H shift rod.
5. Install the retaining pin evenly to the L-H shift rod.
CAUTION:
Do not reuse retaining pin.
Standard value
2-4
: Refer to
DLN-129, "Inspection and Adjust-
L-H
: Refer to
DLN-129, "Inspection and Adjust-
PDIA0134E
PDIA0135E
SDIA3391E
PDIA0125E
DLN-128
< UNIT DISASSEMBLY AND ASSEMBLY >
[TRANSFER: TX15B]
SHIFT CONTROL
6. Install the drum cam to the control shift rod, and then secure it
with the retaining pin.
CAUTION:
Do not reuse retaining pin.
7. Install the snap ring to the control shift rod.
CAUTION:
Do not reuse snap ring.
ASSEMBLY (M/T MODELS)
1. Install clevis pin and shift collar to L-H shift fork after assembling them.
CAUTION:
Use caution when installing L-H shift fork, clevis pin or shift collar.
2. Install clevis pin and shift collar to 2-4 shift bracket after assembling them.
CAUTION:
Use caution when installing 2-4 shift bracket.
3. Install the fork guide collar and 2-4 shift fork spring to the 2-4
shift fork, and then secure it with the retaining ring.
CAUTION:
• Do not reuse retaining ring.
• Be careful with orientation.
PDIA0122E
SDIA3391E
SERVICE DATA AND SPECIFICATIONS (SDS)
DLN-129
< SERVICE DATA AND SPECIFICATIONS (SDS)
[TRANSFER: TX15B]
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SERVICE DATA AND SPECIFICATIONS (SDS)
SERVICE DATA AND SPECIFICATIONS (SDS)
General Specification
INFOID:0000000009479723
Inspection and Adjustment
INFOID:0000000009479724
PINION GEAR END PLAY
Unit: mm (in)
CLEARANCE BETWEEN SHIFT FORK AND SLEEVE
Unit: mm (in)
Applied model
VQ40DE
Transfer model
TX15B
Gear ratio
High
1.000
Low
2.625
Number of teeth
Planetary gear
Sun gear
56
Internal gear
91
Front drive sprocket
38
Front drive shaft
38
Fluid Capacity (Approx)
(US qt, Imp qt)
2.0 (2 1/8, 1 3/4)
Item
Standard
Pinion gear end play
0.1 - 0.7 (0.004 - 0.028)
Item
Standard
2-4 shift fork to 2-4 sleeve
Less than 0.46 (0.018)
L-H shift fork to L-H sleeve
Less than 0.46 (0.018)
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