Nissan Frontier. Instruction — part 1290

ASSEMBLY

TM-371

< UNIT DISASSEMBLY AND ASSEMBLY >

[5AT: RE5R05A]

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34. Install rear extension assembly (2WD models) or adapter case assembly (4WD models) according to the

following procedures.

a. 2WD models
i.

Apply recommended sealant (Genuine Anaerobic Liquid Gasket

or equivalent. Refer to

GI-21, "Recommended Chemical Prod-

ucts and Sealants"

.) to rear extension assembly as shown.

CAUTION:

Completely remove all moisture, oil, old sealant and any

foreign material from the transmission case and rear exten-

sion assembly mating surfaces.

ii.

Install rear extension assembly to transmission case.

CAUTION:

Insert the tip of parking rod between the parking pawl and

the parking actuator support when assembling the rear

extension assembly.

iii. Install the bracket (1), (2) and rear extension assembly bolts and

tighten to the specified torque.

• Self sealing bolt (3)

• Bolt (A)

CAUTION:

Do not reuse self-sealing bolt.

b. 4WD models
i.

Install gasket onto transmission case.

CAUTION:

• Completely remove all moisture, oil, old gasket and any

foreign material from the transmission case and adapter

case assembly mating surfaces.

• Do not reuse gasket.

SCIA5212E

SCIA5029E

Rear extension
assembly bolt

: 52 N·m (5.3 kg-m, 38 ft-lb)

Self-sealing bolt

: 61 N·m (6.2 kg-m, 45 ft-lb)

JSDIA0293ZZ

SCIA5231E

TM-372

< UNIT DISASSEMBLY AND ASSEMBLY >

[5AT: RE5R05A]

ASSEMBLY

ii.

Install adapter case assembly to transmission case.

CAUTION:

Insert the tip of parking rod between the parking pawl and

the parking actuator support when assembling the rear

extension assembly.

iii. Tighten adapter case assembly to specified torque.

• 1:

• 2: Brackets

• 3: Self-sealing bolts

CAUTION:

Do not reuse self-sealing bolt (2).

35. Install direct clutch assembly in reverse brake.

CAUTION:

Make sure that drum support edge surface and direct clutch

inner boss edge surface come to almost same place.

36. Install needle bearing in drum support.

CAUTION:

Apply petroleum jelly to needle bearing.

SCIA5186E

Adapter case
assembly bolt

: 52 N·m (5.3 kg-m, 38 ft-lb)

Self-sealing bolt : 61 N·m (6.2 kg-m, 45 ft-lb)

SCIA7220E

SCIA5019E

SCIA5198E

ASSEMBLY

TM-373

< UNIT DISASSEMBLY AND ASSEMBLY >

[5AT: RE5R05A]

C

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37. Install high and low reverse clutch assembly in direct clutch.

38. Align the drive plate using suitable tool.

39. Install high and low reverse clutch hub, mid sun gear assembly

and rear sun gear assembly as a unit.

CAUTION:

Make sure that portion “A” of high and low reverse clutch

drum protrudes approximately 2 mm (0.08 in) beyond por-

tion “B” of rear sun gear.

SCIA2306E

SCIA3169E

SCIA5018E

SCIA3130E

TM-374

< UNIT DISASSEMBLY AND ASSEMBLY >

[5AT: RE5R05A]

ASSEMBLY

40. Install needle bearing in rear carrier assembly.

CAUTION:

Apply petroleum jelly to needle bearing.

41. Install bearing race in rear carrier assembly.

CAUTION:

Apply petroleum jelly to bearing race.

42. Install rear carrier assembly in direct clutch drum.

43. Install needle bearing (rear side) to mid carrier assembly.

CAUTION:

Apply petroleum jelly to needle bearing.

44. Install needle bearing (front side) to mid carrier assembly.

CAUTION:

Apply petroleum jelly to needle bearing.

SCIA2803E

SCIA5175E

SCIA2462E

SCIA2804E

SCIA2805E