Nissan Juke F15. Instruction — part 827
BACK DOOR WINDOW GLASS
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Removal and Installation
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REMOVAL
1. Remove back door lower finisher. Refer to
INT-39, "BACK DOOR LOWER FINISHER : Removal and
.
2. Remove back door side finisher (LH and RH). Refer to
INT-39, "BACK DOOR SIDE FINISHER : Removal
3. Remove rear wiper motor. Refer to
WW-59, "Removal and Installation"
4. Remove the connectors and grounds for the back door window defogger.
5. Remove glass using piano wire or power cutting tool (A) and an inflatable pump bag (B) after removing
molding using pliers.
NOTE:
Mark the body and glass with a matching marks if the back door window is reused.
WARNING:
Always wear safety glasses and heavy gloves to help prevent injuries.
CAUTION:
• Never use a cutting knife or power cutting tool when the back door window glass is reused.
• Be careful not to scratch the glass when removing.
• Never set or stand the glass on its edge. Small chips may develop into cracks.
INSTALLATION
• The dam sealant rubber should be installed in position.
• Use a Genuine Nissan Urethane Adhesive Kit (if available) or an equivalent and follow the instructions pro-
vided with it.
• Open a door window while the urethane adhesive is curing. This prevents the glass from being forced out by
passenger compartment air pressure when all door windows are closed.
• The molding must be installed securely so that it is in position and leaves no clearance.
• Inform the customer that the vehicle should remain stationary until the urethane adhesive is completely
cured (approximately 24 hours). Curing time varies with temperature and humidity.
WARNING:
• Keep heat and open flames away as primers and adhesive are flammable.
• The materials contained in the kit are harmful if swallowed, and may irritate skin and eyes. Never
let them come in contact with the skin and eyes.
• Use in an open, well ventilated location. Never breathe the vapors. They may be harmful if inhaled.
Move immediately to an area with fresh air if affected by vapor inhalation.
• Driving the vehicle before the urethane adhesive is completely cured may affect the performance
of the back door window in an accident.
CAUTION:
• Perform adjustment of rear wiper arm stop location. Refer to
.
• Never use an adhesive that is past its usable term. Shelf life of this product is limited to six months
after the date of manufacture. Adhere carefully to the expiration or manufacture date printed on the
box.
• Keep primers and adhesive in a cool, dry place. Ideally, they should be stored in a refrigerator.
• Never leave primers or adhesive cartridge unattended with their caps open or off.
Unit : mm (in)
: Always replace after every disassembly.
PIIB5779E
GW-16
< REMOVAL AND INSTALLATION >
BACK DOOR WINDOW GLASS
• The vehicle should not be driven for 24 hours or more or until the urethane adhesive is completely
cured. Curing time varies depending on temperature and humidity. The curing time increases
under lower temperature and lower humidity.
Inspection
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REPAIRING WATER LEAKAGE FOR BACK DOOR WINDOW GLASS
Leakage can be repaired without removing the glass.
Determine the extent of leakage if water is leaking between the urethane adhesive material and body or glass.
This can be done by applying water to the back door window glass area while pushing glass outward.
Apply primer (if necessary) and then urethane adhesive to the leakage point to stop the leakage.
FRONT DOOR GLASS
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FRONT DOOR GLASS
Exploded View
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Removal and Installation
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REMOVAL
1. Fully open front door glass.
2. Remove front door finisher. Refer to
INT-13, "Removal and Installation"
3. Remove pull handle bracket.
4. Disconnect front door speaker harness connector and remove front door sealing screen.
NOTE:
Cut the butyl-tape so that some parts of the butyl-tape do not remain on the sealing screen, if the sealing
screen is reused.
5. Operate the power window main switch or regulator handle to raise or lower the door window until the
glass mounting bolts can be seen.
6. Remove the glass mounting bolts.
7. Remove lower sash (rear).
1. Remove front door glass from front door regulator and place it on the bottom of front door panel.
CAUTION:
Wrap the tip of front door glass bottom side with a cloth to protect it from damage.
2. Remove front door glass run.
1. Front door panel
2.
Lower sash (front)
3.
Sealing screen
4.
Pull handle bracket
5.
Front door glass run
6.
Front door glass
7.
Power window motor
8.
Front door regulator assembly
9.
Lower sash (rear)
: Vehicle front
JMKIA5589ZZ
GW-18
< REMOVAL AND INSTALLATION >
FRONT DOOR GLASS
3. Remove lower sash (rear) mounting bolts and remove lower sash (rear).
CAUTION:
Avoid contact between lower sash (rear) and front door glass when removing.
8. Hold securely the front door glass and pull it out of the sash to
remove the door glass as shown in the figure.
9. Remove lower sash (front).
1. Remove lower sash (front) mounting bolt.
2. Reach the bottom part of lower sash (front) and then pull it toward rear of vehicle.
3. Hold the upper part of lower sash (front) and then pull it up to remove.
INSTALLATION
Install in the reverse order of removal.
Inspection and Adjustment
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SYSTEM INITIALIZATION
Initialize the system if any of the following work is complete. Refer to
.
FITTING INSPECTION
• Check that the glass is fit securely into the sash groove.
• Lower the glass slightly [approximately 10 to 20 mm (0.394 to 0.787 in)], and check that the clearance to the
sash is parallel. Loosen the regulator mounting bolts, guide rail mounting bolts, and glass and guide rail
mounting bolts to correct the glass position if the clearance between the glass and sash is not parallel.
JMKIA5807ZZ
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