Harley Davidson 2013 Sportster Models. Service Manual — page 48
E.1
GLOSSARY
ACRONYMS AND ABBREVIATIONS
Table E-1. Acronyms and Abbreviations
DESCRIPTION
ACRONYM OR ABBREVIATION
Amperes
A
Ambient air temperature
AAT
Anti-lock braking system
ABS
Alternating current
AC
Accessory position on ignition switch
ACC
Automatic compression release
ACR
Absorbed glass mat (battery)
AGM
Ampere-hour
Ah
Active Intake Solenoid
AIS
American wire gauge
AWG
Battery voltage
B+
Bar
bar
Bank angle sensor
BAS
Body control module
BCM
Breakout box
BOB
Before top dead center
BTDC
Celsius (Centigrade)
°C
California
CA
Calibration
CAL
Controller area network
CAN
Cubic centimeters
cc
Cold cranking amps
CCA
Counterclockwise
CCW
Crankshaft position
CKP
Centimeters
cm
Cubic centimeters
cm
3
Clockwise
CW
Direct current
DC
Data link connector
DLC
Domestic
DOM
Department of Transportation
DOT
Diagnostic trouble code
DTC
Digital volt ohm meter
DVOM
Electronic control module
ECM
Engine coolant temperature
ECT
Electronic Control Unit
ECU
Electrically erasable programmable read only memory
EEPROM
Electronic fuel injection
EFI
Electro Hydraulic Control Unit
EHCU
Engine temperature
ET
2013 Sportster Service: Appendix E Glossary E-1
Table E-1. Acronyms and Abbreviations
DESCRIPTION
ACRONYM OR ABBREVIATION
Evaporative emissions control system
EVAP
Fahrenheit
°F
Fuel pressure sensor
FPS
Feet
ft
Foot pounds
ft-lbs
Fluid ounce
fl oz
Gram
g
Gallon
gal
Gross axle weight rating
GAWR
Ground (electrical)
GND
Global positioning system
GPS
Gross vehicle weight rating
GVWR
Hydraulic control unit
HCU
Harley-Davidson International
HDI
Harley-Davidson smart security system
H-DSSS
Hands-free security module
HFSM
Mercury
Hg
Heated oxygen sensor
H02S
Horsepower
hp
Hour
hr
Idle air control
IAC
Intake air temperature
IAT
Instrument cluster
IC
Inside diameter
ID
Ignition light/key switch position
IGN
inch
in
Cubic inch
in
3
Injector pulse width
INJ PW
Inch pounds
in-lbs
Jiffy stand sensor
JSS
Kilogram
kg
Kilometer
km
Kilometers per hour
km/h
Kilopascal
kPa
Kilowatt
kW
Liter
L
Pounds
lb
Liquid crystal display
LCD
Light emitting diode
LED
Left hand
LH
Left hand control module
LHCM
License plate
LP
Left
LT
E-2 2013 Sportster Service: Appendix E Glossary
Table E-1. Acronyms and Abbreviations
DESCRIPTION
ACRONYM OR ABBREVIATION
Milliampere
mA
Manifold absolute pressure
MAP
Maximum
max
Mile
mi
Minimum
min
Milliliter
mL
Millimeter
mm
Miles per hour
mph
Millisecond
ms
Newton-meter
Nm
Navigation interface module
NIM
Nickel metal hydride
NiMH
Not applicable
N/A
Oxygen
O2
Outside diameter
OD
Original equipment manufacturer
OEM
Ounce
oz
Parts and Accessories
P&A
Part number
Part No.
Personal identification number
PIN
Pounds per square inch
psi
Pulse width modulated signal
PWM signal
Quart
qt
Reverse control module
RCM
Reserve mark on fuel supply valve
RES
Right hand
RH
Right hand control module
RHCM
Revolutions per minute
rpm
Right
RT
Seconds
s
Cubic feet per hour at standard conditions
SCFH
Satellite digital audio radio service
SDARS
Speedometer
SPDO
Speaker
SPKR
Stop/tail/turn
STT
Throttle control actuator
TCA
Top dead center
TDC
Twist grip sensor
TGS
Throttle position sensor
TPS
Turn signal module
TSM
Turn signal/security module
TSSM
Volt
V
Volts of alternating current
VAC
2013 Sportster Service: Appendix E Glossary E-3
Table E-1. Acronyms and Abbreviations
DESCRIPTION
ACRONYM OR ABBREVIATION
Volts of direct current
VDC
Vehicle identification number
VIN
Voice recognition
VR
Vehicle speed sensor
VSS
Watt
W
Wheel speed sensor
WSS
E-4 2013 Sportster Service: Appendix E Glossary
Tools Used in This Manual
NOTES
TOOL NAME
PART NUMBER
1.25 SUSPENSION ADJUSTMENTS, Shock Absorber
Preload: All Models
SHOCK ADJUSTMENT SPANNER
94448-82B
1.27 STORAGE, Placing in Storage
STORAGE COVER
98716-87A
1.22 BATTERY MAINTENANCE, Storage
GLOBAL BATTERY CHARGER
99863-01A
5.12 TRANSMISSION RIGHT CASE BEARINGS, Install-
ation
SNAP-ON BUSHING DRIVER SET
A-157C
A.22 TYCO MCP SEALED CONNECTOR, Tyco MCP
Sealed Connector
TERMINAL EXTRACTOR
B-0085
3.14 CYLINDER HEAD, Refacing Valve Seats
CUTTER PILOT
B-35758-52A
2.20 FRONT FORK: XR 1200X, Assembly
FORK SEAL DRIVER AND DUST BOOT
INSTALLER
B-42571
5.9 TRANSMISSION REMOVAL AND DISAS-
SEMBLY, Transmission Removal From Left Crankcase
REMOVER
B-43895-1
5.9 TRANSMISSION REMOVAL AND DISAS-
SEMBLY, Transmission Removal From Left Crankcase
TRANSMISSION REMOVAL AND
INSTALLATION TOOL
B-43985
5.14 TRANSMISSION INSTALLATION, Installation
TRANSMISSION REMOVAL AND
INSTALLATION TOOL
B-43985
5.14 TRANSMISSION INSTALLATION, Installation
INSTALLER
B-43985-3
5.14 TRANSMISSION INSTALLATION, Installation
GUIDE
B-43985-4
3.22 BOTTOM END OVERHAUL: ASSEMBLY, Crank-
case
GEAR DETENT ASSEMBLY AID
B-45520
5.14 TRANSMISSION INSTALLATION, Assembling
Crankcases
GEAR DETENT ASSEMBLY AID
B-45520
3.14 CYLINDER HEAD, Replacing Valve Guides
VALVE GUIDE REAMER
B-45523
3.14 CYLINDER HEAD, Replacing Valve Guides
VALVE GUIDE REMOVER/INSTALLER
B-45524
3.14 CYLINDER HEAD, Cleaning and Inspection
VALVE GUIDE HONE
B-45525
3.14 CYLINDER HEAD, Replacing Valve Guides
VALVE GUIDE HONE
B-45525
3.22 BOTTOM END OVERHAUL: ASSEMBLY, Crank-
case
CRANKCASE BEARING
REMOVER/INSTALLER
B-45655
3.19 CRANKCASE, Disassembly
CRANKCASE BEARING
REMOVER/INSTALLER WITH ADAPTER
B-45655, HD-42720-2,
HD-46663
3.22 BOTTOM END OVERHAUL: ASSEMBLY, Crank-
case
SPROCKET SHAFT SEAL/SPACER
INSTALLER
B-45676-A
5.11 MAIN DRIVE GEAR AND BEARING, Removal
CROSS PLATE
B-45847
5.11 MAIN DRIVE GEAR AND BEARING, Installation
CROSS PLATE
B-45847
5.5 PRIMARY DRIVE AND CLUTCH: XR 1200X, Clutch
Shell Bearing Replacement
CLUTCH SHELL BEARING
REMOVER/INSTALLER
B-45926
A.17 JAE MX19 SEALED CONNECTOR, JAE MX19
Sealed Connectors
TERMINAL EXTRACTOR
B-50085
A.21 TYCO GET 64 SEALED CONNECTOR, Tyco GET
64 Sealed Connector
TERMINAL EXTRACTOR
B-50085
2.20 FRONT FORK: XR 1200X, Assembly
OIL LEVEL GAUGE
B-59000B
3.19 CRANKCASE, Disassembly
SNAP-ON BODY DENT PULLER
CJ 114
A.1 AUTOFUSE UNSEALED ELECTRICAL CON-
NECTOR, Autofuse Unsealed Connector Repair
SNAP-ON TERMINAL PICK
GA500A
A.22 TYCO MCP SEALED CONNECTOR, Tyco MCP
Sealed Connector
SNAP-ON TERMINAL PICK
GA500A
4.8 INDUCTION MODULE: XL MODELS, Disassembly
HEAT GUN
HD-25070
6.33 HANDLEBAR SWITCH ASSEMBLIES, Repair Pro-
cedures
ROBINAIR HEAT GUN
HD-25070
I
T
OOLS
Tools Used in This Manual
NOTES
TOOL NAME
PART NUMBER
A.23 SEALED SPLICE CONNECTOR, Sealed Splice
Connector Repair
HEAT GUN
HD-25070
3.5 TROUBLESHOOTING, Compression Test
CYLINDER COMPRESSION GAUGE
HD-33223-1
2.21 FORK STEM AND BRACKET ASSEMBLY, Cleaning,
Inspection and Repair
UNIVERSAL DRIVER HANDLE
HD-33416
3.15 CYLINDER AND PISTON, Cleaning, Inspection and
Repair
TORQUE PLATE BOLTS
HD-33446-86
3.15 CYLINDER AND PISTON, Cleaning, Inspection and
Repair
CYLINDER TORQUE PLATES
HD-33446-B
3.13 TOP END OVERHAUL: DISASSEMBLY, Cylinder
and Piston
PISTON PIN LOCK RING
REMOVER/INSTALLER
HD-34623-C
3.16 TOP END OVERHAUL: ASSEMBLY, Piston and
Cylinder
PISTON PIN LOCK RING
REMOVER/INSTALLER
HD-34623-C
3.14 CYLINDER HEAD, Disassembly
VALVE SPRING COMPRESSOR
HD-34736-B
3.14 CYLINDER HEAD, Assembly
VALVE SPRING COMPRESSOR
HD-34736-B
3.14 CYLINDER HEAD, Cleaning and Inspection
VALVE GUIDE CLEANING BRUSH
HD-34751
3.14 CYLINDER HEAD, Replacing Valve Guides
VALVE GUIDE CLEANING BRUSH
HD-34751
3.14 CYLINDER HEAD, Refacing Valve Seats
VALVE GUIDE CLEANING BRUSH
HD-34751
3.19 CRANKCASE, Fitting Pinion Bearings
END CAP
HD-34902-7
3.19 CRANKCASE, Fitting Pinion Bearings
END CAP
HD-34902-7
3.15 CYLINDER AND PISTON, Connecting Rod Bush-
ings
WRIST PIN BUSHING HONE
HD-35102
5.11 MAIN DRIVE GEAR AND BEARING, Removal
RECEIVER CUP
HD-35316-11
5.11 MAIN DRIVE GEAR AND BEARING, Installation
INSTALLER CUP
HD-35316-12
5.11 MAIN DRIVE GEAR AND BEARING, Removal
BEARING DRIVER
HD-35316-13
5.11 MAIN DRIVE GEAR AND BEARING, Installation
BEARING DRIVER
HD-35316-13
5.11 MAIN DRIVE GEAR AND BEARING, Removal
8 INCH BOLT
HD-35316-4A
5.11 MAIN DRIVE GEAR AND BEARING, Removal
8 INCH BOLT
HD-35316-4A
5.11 MAIN DRIVE GEAR AND BEARING, Installation
8 INCH BOLT
HD-35316-4A
5.11 MAIN DRIVE GEAR AND BEARING, Installation
8 INCH BOLT
HD-35316-4A
5.11 MAIN DRIVE GEAR AND BEARING, Removal
WASHER
HD-35316-7
5.11 MAIN DRIVE GEAR AND BEARING, Installation
WASHER
HD-35316-7
5.11 MAIN DRIVE GEAR AND BEARING, Installation
BEARING DRIVER
HD-35316-8
5.11 MAIN DRIVE GEAR AND BEARING, Removal
BEARING DRIVER
HD-35316-9
5.11 MAIN DRIVE GEAR AND BEARING, Installation
MAIN DRIVE GEAR REMOVER AND
INSTALLER SET
HD-35316-C
5.11 MAIN DRIVE GEAR AND BEARING, Removal
MAIN DRIVE GEAR REMOVER AND
INSTALLER SET
HD-35316-D
1.12 DRIVE BELT AND SPROCKETS, Drive Belt
Deflection
BELT TENSION GAUGE
HD-35381A
1.28 TROUBLESHOOTING, Lubrication System
BLACK LIGHT LEAK DETECTOR
HD-35457
3.5 TROUBLESHOOTING, Cylinder Leakage Test
CYLINDER LEAKDOWN TESTER
HD-35667-A
3.14 CYLINDER HEAD, Refacing Valve Seats
NEWAY VALVE SEAT CUTTER SET
HD-35758-C
2.19 FRONT FORK: XL MODELS, Assembly
FORK SEAL AND BUSHING INSTALLA-
TION TOOL
HD-36583
II TOOLS
Tools Used in This Manual
NOTES
TOOL NAME
PART NUMBER
A.9 DELPHI METRI-PACK TERMINAL REPAIR, Metri-
Pack Terminal Crimps
PACKARD TERMINAL CRIMP TOOL
HD-38125-6
A.9 DELPHI METRI-PACK TERMINAL REPAIR, Metri-
Pack Terminal Crimps
PACKARD TERMINAL CRIMPER
HD-38125-7
A.15 DEUTSCH DTM SEALED MINI TERMINAL
REPAIR, Deutsch DTM Sealed Mini Terminal Crimps
PACKARD TERMINAL CRIMPER
HD-38125-7
A.9 DELPHI METRI-PACK TERMINAL REPAIR, Metri-
Pack Terminal Crimps
PACKARD CRIMPING TOOL
HD-38125-8
A.23 SEALED SPLICE CONNECTOR, Sealed Splice
Connector Repair
PACKARD CRIMPING TOOL
HD-38125-8
5.4 PRIMARY DRIVE AND CLUTCH: XL
MODELS, Removal
SPORTSTER 5-SPEED SPROCKET
LOCKING LINK
HD-38362
5.4 PRIMARY DRIVE AND CLUTCH: XL
MODELS, Installation
SPORTSTER 5-SPEED SPROCKET
LOCKING LINK
HD-38362
5.5 PRIMARY DRIVE AND CLUTCH: XR
1200X, Removal
SPORTSTER 5-SPEED SPROCKET
LOCKING LINK
HD-38362
5.5 PRIMARY DRIVE AND CLUTCH: XR 1200X, Install-
ation
SPORTSTER 5-SPEED SPROCKET
LOCKING LINK
HD-38362
5.4 PRIMARY DRIVE AND CLUTCH: XL MODELS, Dis-
assembly
CLUTCH SPRING FORCING SCREW
HD-38515-91
5.4 PRIMARY DRIVE AND CLUTCH: XL
MODELS, Assembly
CLUTCH SPRING FORCING SCREW
HD-38515-91
5.5 PRIMARY DRIVE AND CLUTCH: XR 1200X, Disas-
sembly
CLUTCH SPRING FORCING SCREW
HD-38515-91
5.4 PRIMARY DRIVE AND CLUTCH: XL MODELS, Dis-
assembly
SPRING COMPRESSING TOOL
HD-38515-A
5.4 PRIMARY DRIVE AND CLUTCH: XL
MODELS, Assembly
SPRING COMPRESSING TOOL
HD-38515-A
5.5 PRIMARY DRIVE AND CLUTCH: XR 1200X, Disas-
sembly
SPRING COMPRESSING TOOL
HD-38515-A
5.5 PRIMARY DRIVE AND CLUTCH: XR
1200X, Assembly
SPRING COMPRESSING TOOL
HD-38515-A
3.18 GEARCASE: XL MODELS, Bushing Reaming: XL
Only
CRANKSHAFT BUSHING PLATE PILOT
HD-38871
2.21 FORK STEM AND BRACKET ASSEMBLY, Cleaning,
Inspection and Repair
STEERING HEAD BEARING RACE
REMOVAL TOOL
HD-39301-A
2.21 FORK STEM AND BRACKET
ASSEMBLY, Assembly and Installation
STEERING HEAD BEARING RACE
INSTALLATION TOOL
HD-39302
3.14 CYLINDER HEAD, Replacing Valve Guides
CYLINDER HEAD SUPPORT STAND
HD-39782-A
3.14 CYLINDER HEAD, Replacing Valve Guides
CYLINDER HEAD HOLDING FIXTURE
HD-39786
3.14 CYLINDER HEAD, Refacing Valve Seats
CYLINDER HEAD HOLDING FIXTURE
HD-39786
3.14 CYLINDER HEAD, Replacing Valve Guides
REAMER T-HANDLE
HD-39847
3.14 CYLINDER HEAD, Replacing Valve Guides
REAMER LUBRICANT
HD-39964
3.15 CYLINDER AND PISTON, Connecting Rod Bush-
ings
REAMER LUBRICANT
HD-39964
A.14 DEUTSCH DT SEALED TERMINAL
REPAIR, Deutsch DT Sealed Terminal Crimps
DEUTSCH TERMINAL CRIMP TOOL
HD-39965-A
6.11 IGNITION SWITCH, Installation
ULTRA TORCH UT-100
HD-39969
TOOLS III
Tools Used in This Manual
NOTES
TOOL NAME
PART NUMBER
6.33 HANDLEBAR SWITCH ASSEMBLIES, Repair Pro-
cedures
ULTRA TORCH UT-100
HD-39969
A.23 SEALED SPLICE CONNECTOR, Sealed Splice
Connector Repair
ULTRA TORCH
HD-39969
4.18 FUEL PRESSURE TEST, Testing
FUEL PRESSURE GAUGE
HD-41142
2.20 FRONT FORK: XR 1200X, Disassembly
FORK HOLDING TOOL
HD-41177
2.20 FRONT FORK: XR 1200X, Assembly
FORK HOLDING TOOL
HD-41177
6.33 HANDLEBAR SWITCH ASSEMBLIES, Repair Pro-
cedures
HEAT SHIELD ATTACHMENT
HD-41183
A.23 SEALED SPLICE CONNECTOR, Sealed Splice
Connector Repair
HEAT SHIELD ATTACHMENT
HD-41183
4.19 INTAKE LEAK TEST, Leak Tester
PROPANE ENRICHMENT KIT
HD-41417
A.13 DEUTSCH DT SEALED CONNECTOR, Deutsch
DT Sealed Connector Repair
DEUTSCH TERMINAL REPAIR KIT
HD-41475
A.13 DEUTSCH DT SEALED CONNECTOR, Deutsch
DT Sealed Connector Repair
FLAT BLADE L-HOOK
HD-41475-100
A.20 TYCO 070 MULTILOCK UNSEALED CON-
NECTOR, Tyco 070 Multilock Unsealed Connector Repair
AMP MULTI-LOCK CRIMPER
HD-41609
A.20 TYCO 070 MULTILOCK UNSEALED CON-
NECTOR, Tyco 070 Multilock Unsealed Connector Repair
AMP MULTI-LOCK CRIMPER
HD-41609
3.3 OIL PRESSURE, Checking Oil Pressure
OIL PRESSURE SENDING UNIT WRENCH
HD-41675
6.31 OIL PRESSURE SWITCH, Removal
OIL PRESSURE SENDING UNIT WRENCH
HD-41675
5.8 CASE DISASSEMBLY FOR TRANSMISSION
REMOVAL, Engine Removal and Disassembly
ENGINE SUPPORT CRADLE
HD-42310-45
5.15 TRANSMISSION SPROCKET, Removal
ENGINE CRADLE
HD-42310-45
1.6 ENGINE OIL AND FILTER, Changing Oil and Filter
HARLEY-DAVIDSON OIL FILTER WRENCH
HD-42311
3.13 TOP END OVERHAUL: DISASSEMBLY, Cylinder
and Piston
PISTON PIN REMOVER
HD-42320-A
3.13 TOP END OVERHAUL: DISASSEMBLY, Cylinder
and Piston
PISTON SUPPORT PLATE
HD-42322
3.16 TOP END OVERHAUL: ASSEMBLY, Piston and
Cylinder
PISTON SUPPORT PLATE
HD-42322
5.14 TRANSMISSION INSTALLATION, Assembling
Crankcases
CRANKSHAFT GUIDE TOOL
HD-42326-A
3.22 BOTTOM END OVERHAUL: ASSEMBLY, Crank-
case
CRANKSHAFT GUIDE TOOL
HD-42326-B
3.22 BOTTOM END OVERHAUL: ASSEMBLY, Crank-
case
SPROCKET SHAFT ADAPTER
HD-42579-6
3.22 BOTTOM END OVERHAUL: ASSEMBLY, Crank-
case
SPROCKET SHAFT BEARING/SEAL
INSTALLATION TOOL
HD-42579-A
3.22 BOTTOM END OVERHAUL: ASSEMBLY, Crank-
case
CRANKCASE BEARING
REMOVER/INSTALLER BASE
HD-42720-2
A.16 DEUTSCH DTM SEALED SOLID BARREL MINI
TERMINAL REPAIR, Deutsch DTM Sealed Solid Barrel
Terminal Crimps
ELECTRICAL CRIMPER TOOL
HD-42879
3.22 BOTTOM END OVERHAUL: ASSEMBLY, Cam
Gears and Gearcase Cover: XL Models
CRANKSHAFT LOCKING TOOL
HD-43984
2.5 WHEELS, Sealed Wheel Bearings
WHEEL BEARING INSTALLER/REMOVER
HD-44060-C
IV TOOLS
Tools Used in This Manual
NOTES
TOOL NAME
PART NUMBER
4.18 FUEL PRESSURE TEST, Testing
FUEL PRESSURE GAUGE ADAPTER
HD-44061
1.6 ENGINE OIL AND FILTER, Changing Oil and Filter
HARLEY-DAVIDSON OIL FILTER WRENCH
HD-44067-A
A.10 DELPHI MICRO 64 SEALED CONNECTOR, Delphi
Micro 64 Sealed Connector Repair
TERMINAL REMOVER
HD-45928
6.4 SPEEDOMETER: XL MODELS, Installation
CRIMPING TOOL
HD-45929
A.10 DELPHI MICRO 64 SEALED CONNECTOR, Delphi
Micro 64 Sealed Connector Repair
TERMINAL CRIMPER
HD-45929
2.27 REAR ENGINE MOUNT/ISOLATOR, Removal
SHOP DOLLY
HD-45967
3.10 REMOVING ENGINE FROM CHASSIS, Procedure:
XL Models
SHOP DOLLY
HD-45967
3.10 REMOVING ENGINE FROM CHASSIS, Procedure:
XR 1200X
SHOP DOLLY
HD-45967
3.11 INSTALLING ENGINE IN CHASSIS, Procedure: XL
Models
SHOP DOLLY
HD-45967
3.11 INSTALLING ENGINE IN CHASSIS, Procedure: XR
1200X
SHOP DOLLY
HD-45967
2.26 FRONT ENGINE MOUNT/ISOLATOR, Removal
FAT JACK
HD-45968
2.27 REAR ENGINE MOUNT/ISOLATOR, Installation
FAT JACK
HD-45968
3.10 REMOVING ENGINE FROM CHASSIS, Procedure:
XL Models
FAT JACK
HD-45968
3.10 REMOVING ENGINE FROM CHASSIS, Procedure:
XR 1200X
FAT JACK
HD-45968
3.11 INSTALLING ENGINE IN CHASSIS, Procedure: XL
Models
FAT JACK
HD-45968
3.11 INSTALLING ENGINE IN CHASSIS, Procedure: XR
1200X
FAT JACK
HD-45968
6.17 LICENSE PLATE LAMP MODULE: XL 883N, XL
1200X/V, Removal: Domestic Only
FAT JACK
HD-45968
2.23 REAR FORK, Disassembly
BEARING REMOVER/INSTALLER TOOL
HD-46281
5.15 TRANSMISSION SPROCKET, Installation
TRANSMISSION SPROCKET HOLDING
TOOL
HD-46282
5.15 TRANSMISSION SPROCKET, Removal
FINAL DRIVE SPROCKET HOLDING TOOL
REACTION ADAPTER
HD-46282-1A
5.15 TRANSMISSION SPROCKET, Installation
SPROCKET HOLDING TOOL ADAPTER
HD-46282-1A
5.15 TRANSMISSION SPROCKET, Installation
SPROCKET HOLDING TOOL ADAPTER
HD-46282-1A
5.15 TRANSMISSION SPROCKET, Removal
FINAL DRIVE SPROCKET HOLDING TOOL
HD-46282-A
5.4 PRIMARY DRIVE AND CLUTCH: XL
MODELS, Removal
PRIMARY DRIVE LOCKING TOOL
HD-46283
5.4 PRIMARY DRIVE AND CLUTCH: XL
MODELS, Installation
PRIMARY DRIVE LOCKING TOOL
HD-46283
5.5 PRIMARY DRIVE AND CLUTCH: XR 1200X, Install-
ation
PRIMARY DRIVE LOCKING TOOL
HD-46283
3.10 REMOVING ENGINE FROM CHASSIS, Procedure:
XL Models
ENGINE HOOK
HD-46284
3.10 REMOVING ENGINE FROM CHASSIS, Procedure:
XR 1200X
ENGINE HOOK
HD-46284
TOOLS V
Tools Used in This Manual
NOTES
TOOL NAME
PART NUMBER
3.11 INSTALLING ENGINE IN CHASSIS, Procedure: XR
1200X
ENGINE HOOK
HD-46284
5.14 TRANSMISSION INSTALLATION, Installation
CASE HOLDING FIXTURE
HD-46285-2
3.19 CRANKCASE, Lapping Engine Main Bearing Races
LAPPING TOOL ADAPTER
HD-46287
5.15 TRANSMISSION SPROCKET, Removal
MAINSHAFT LOCKNUT WRENCH
HD-46288
5.15 TRANSMISSION SPROCKET, Installation
MAINSHAFT LOCKNUT WRENCH
HD-46288
3.12 PRECISION COOLING SYSTEM: XR 1200X, Gen-
eral
OIL LINE REMOVER, 1/2 INCH
HD-46503
3.12 PRECISION COOLING SYSTEM: XR 1200X, Oil
Pump Lines
OIL LINE REMOVER, 1/2 INCH
HD-46503
5.11 MAIN DRIVE GEAR AND BEARING, Assembly
INNER/OUTER MAIN DRIVE GEAR
NEEDLE BEARING INSTALLATION TOOL:
XL MODELS
HD-47855
5.11 MAIN DRIVE GEAR AND BEARING, Installation
MAIN DRIVE GEAR SEAL INSTALLER KIT
HD-47856
5.11 MAIN DRIVE GEAR AND BEARING, Installation
INSTALLER
HD-47856-1
5.11 MAIN DRIVE GEAR AND BEARING, Installation
PILOT
HD-47856-2
5.11 MAIN DRIVE GEAR AND BEARING, Installation
ADAPTER
HD-47856-4
5.11 MAIN DRIVE GEAR AND BEARING, Installation
LARGE NUT
HD-47856-5
A.19 MOLEX MX 150 SEALED CONNECTOR, Molex
MX 150 Sealed Connector Repair
TERMINAL REMOVER
HD-48114
4.7 ENGINE TEMPERATURE (ET) SENSOR, Removal
TEMPERATURE SENSOR SOCKET
HD-48116-A
A.19 MOLEX MX 150 SEALED CONNECTOR, Crimp
Terminal to Lead
TERMINAL CRIMPER
HD-48119
4.12 OXYGEN (O2) SENSOR, Removal
OXYGEN SENSOR SOCKET
HD-48262
4.12 OXYGEN (O2) SENSOR, Installation
OXYGEN SENSOR SOCKET
HD-48262
2.20 FRONT FORK: XR 1200X, Removal
TRIPLE TREE WEDGE TOOL
HD-48287
2.20 FRONT FORK: XR 1200X, Installation
TRIPLE TREE WEDGE TOOL
HD-48287
5.11 MAIN DRIVE GEAR AND BEARING, Assembly
INNER/OUTER MAIN DRIVE GEAR
NEEDLE BEARING INSTALLATION TOOL:
XR 1200X
HD-48643
4.12 OXYGEN (O2) SENSOR, Removal
OXYGEN SENSOR SOCKET
HD-48647
4.12 OXYGEN (O2) SENSOR, Installation
OXYGEN SENSOR SOCKET
HD-48647
4.18 FUEL PRESSURE TEST, General
DIGITAL TECHNICIAN II
HD-48650
6.37 H-DSSS ACTUATION, Fob Assignment
DIGITAL TECHNICIAN II
HD-48650
1.24 WHEEL ALIGNMENT, Wheel Alignment
AXLE ALIGNMENT PLUGS
HD-48856-A
C.1 COMPENSATING SPROCKET, Sprocket Bearing
REAR WHEEL COMPENSATOR
SPROCKET BEARING
REMOVER/INSTALLER
HD-48921
1.8 TIRES AND WHEELS, Wheel Spokes
SPOKE TORQUE WRENCH
HD-48985
2.7 CHECKING AND TRUING WHEELS, Truing Laced
Wheels
SPOKE TORQUE WRENCH
HD-48985
3.12 PRECISION COOLING SYSTEM: XR 1200X, Gen-
eral
OIL LINE REMOVER, 3/8 INCH
HD-49096
2.20 FRONT FORK: XR 1200X, Disassembly
ROD CASE GUIDE SOCKET
HD-50083
2.20 FRONT FORK: XR 1200X, Assembly
ROD CASE GUIDE SOCKET
HD-50083
2.20 FRONT FORK: XR 1200X, Disassembly
FORK CAP WRENCH
HD-50084
VI TOOLS
Tools Used in This Manual
NOTES
TOOL NAME
PART NUMBER
2.20 FRONT FORK: XR 1200X, Assembly
FORK CAP WRENCH
HD-50084
A.3 DELPHI 100W MICRO-PACK SEALED CON-
NECTOR, Crimping Terminals
UNIVERSAL CRIMPER SET
HD-50120
A.17 JAE MX19 SEALED CONNECTOR, Crimping Ter-
minals
UNIVERSAL CRIMPER SET
HD-50120
A.18 MOLEX CMC SEALED CONNECTOR, Crimping
Terminals
UNIVERSAL CRIMPER SET
HD-50120
A.21 TYCO GET 64 SEALED CONNECTOR, Crimping
Terminals
UNIVERSAL CRIMPER SET
HD-50120
A.22 TYCO MCP SEALED CONNECTOR, Crimping
Terminals
UNIVERSAL CRIMPER SET
HD-50120
A.3 DELPHI 100W MICRO-PACK SEALED CON-
NECTOR, Crimping Terminals
HAND CRIMP FRAME
HD-50120-2
A.17 JAE MX19 SEALED CONNECTOR, Crimping Ter-
minals
HAND CRIMP FRAME
HD-50120-2
A.18 MOLEX CMC SEALED CONNECTOR, Crimping
Terminals
HAND CRIMP FRAME
HD-50120-2
A.21 TYCO GET 64 SEALED CONNECTOR, Crimping
Terminals
HAND CRIMP FRAME
HD-50120-2
A.18 MOLEX CMC SEALED CONNECTOR, Crimping
Terminals
JAE DIE
HD-50120-3
A.18 MOLEX CMC SEALED CONNECTOR, Crimping
Terminals
JAE DIE
HD-50120-4
A.17 JAE MX19 SEALED CONNECTOR, Crimping Ter-
minals
JAE DIE
HD-50120-6
A.3 DELPHI 100W MICRO-PACK SEALED CON-
NECTOR, Crimping Terminals
DELPHI 100W MICRO-PACK SEALED DIE
HD-50120-7
A.21 TYCO GET 64 SEALED CONNECTOR, Crimping
Terminals
TYCO GET 64 DIE
HD-50120-7
A.22 TYCO MCP SEALED CONNECTOR, Crimping
Terminals
TYCO MCP DIE
HD-50120-8
A.18 MOLEX CMC SEALED CONNECTOR, Molex CMC
Sealed Connectors
0.6 MM TERMINAL EXTRACTOR TOOL
HD-50423
A.18 MOLEX CMC SEALED CONNECTOR, Molex CMC
Sealed Connectors
1.5 MM TERMINAL EXTRACTOR TOOL
HD-50424
2.19 FRONT FORK: XL MODELS, Fill with Fork Oil
OIL LEVEL GAUGE
HD-59000-B
1.8 TIRES AND WHEELS, Wheel Spokes
SPOKE NIPPLE WRENCH
HD-94681-80
1.8 TIRES AND WHEELS, Wheel Spokes
SPOKE NIPPLE WRENCH
HD-94681-80
2.7 CHECKING AND TRUING WHEELS, Laced Wheel
Rim Offset
SPOKE NIPPLE WRENCH
HD-94681-80
2.7 CHECKING AND TRUING WHEELS, Truing Laced
Wheels
SPOKE NIPPLE WRENCH
HD-94681-80
3.15 CYLINDER AND PISTON, Connecting Rod Bush-
ings
CONNECTING ROD BUSHING REAMER
HD-94800-26A
3.18 GEARCASE: XL MODELS, Bushing Reaming: XL
Only
REAR INTAKE CAM GEAR BUSHING
REAMER
HD-94803-67
3.14 CYLINDER HEAD, Replacing Rocker Arm Bushings
ROCKER ARM BUSHING REAMER
HD-94804-57
TOOLS VII
Tools Used in This Manual
NOTES
TOOL NAME
PART NUMBER
3.18 GEARCASE: XL MODELS, Bushing Reaming: XL
Only
REAMER
HD-94812-1
3.18 GEARCASE: XL MODELS, Bushing Reaming: XL
Only
PILOT
HD-94812-87
5.11 MAIN DRIVE GEAR AND BEARING, Disassembly
BEARING RACE PULLER
HD-95637-46B
3.18 GEARCASE: XL MODELS, Bushing Inspection and
Removal: XL Only
BUSHING AND BEARING PULLER
HD-95760-69A
5.12 TRANSMISSION RIGHT CASE BEAR-
INGS, Removal
BUSHING AND BEARING PULLER
HD-95760-69A
5.12 TRANSMISSION RIGHT CASE BEAR-
INGS, Removal
1/2 INCH COLLET
HD-95765-69A
3.15 CYLINDER AND PISTON, Connecting Rod Bush-
ings
CONNECTING ROD CLAMPING TOOL
HD-95952-33C
3.15 CYLINDER AND PISTON, Connecting Rod Bush-
ings
CONNECTING ROD BUSHING
REMOVER/INSTALLER
HD-95970-32D
3.16 TOP END OVERHAUL: ASSEMBLY, Piston and
Cylinder
PISTON RING COMPRESSOR
HD-96333-51E
3.19 CRANKCASE, Lapping Engine Main Bearing Races
CRANKCASE MAIN BEARING LAPPING
TOOL
HD-96710-40C
3.19 CRANKCASE, Lapping Engine Main Bearing Races
CRANKCASE MAIN BEARING LAP
HD-96718-87
3.14 CYLINDER HEAD, Cleaning and Inspection
VALVE SPRING TESTER
HD-96796-47
3.3 OIL PRESSURE, Checking Oil Pressure
OIL PRESSURE GAUGE ADAPTER
HD-96921-125
3.3 OIL PRESSURE, Checking Oil Pressure
OIL PRESSURE TEST GAUGE KIT
HD-96921-52D
3.3 OIL PRESSURE, Checking Oil Pressure
OIL PRESSURE GAUGE ADAPTER
HD-96925-58
2.7 CHECKING AND TRUING WHEELS, Cast Wheel
Runout
WHEEL TRUING AND BALANCING STAND
HD-99500-80
2.7 CHECKING AND TRUING WHEELS, Truing Laced
Wheels
WHEEL TRUING STAND
HD-99500-80
2.7 CHECKING AND TRUING WHEELS, Truing Laced
Wheels
WHEEL TRUING STAND
HD-99500-80
3.19 CRANKCASE, Fitting Pinion Bearings
FORCING SCREW
J-21686-12
3.19 CRANKCASE, Fitting Pinion Bearings
FORCING SCREW
J-21686-12
3.19 CRANKCASE, Disassembly
TRANSMISSION SHAFT RETAINING RING
PLIERS
J-5586-A
3.22 BOTTOM END OVERHAUL: ASSEMBLY, Crank-
case
TRANSMISSION SHAFT RETAINING RING
PLIERS
J-5586-A
5.9 TRANSMISSION REMOVAL AND DISAS-
SEMBLY, Mainshaft Disassembly
TRANSMISSION SHAFT RETAINING RING
PLIERS
J-5586-A
3.19 CRANKCASE, Fitting Pinion Bearings
BRIDGE
J-7830-5
3.19 CRANKCASE, Fitting Pinion Bearings
BRIDGE
J-7830-5
4.13 EXHAUST SYSTEM: XL MODELS, General
SNAP-ON WRENCH
PFSX916
5.13 TRANSMISSION LEFT CASE BEARINGS, Removal
SNAP-ON SNAP RING PLIERS
PR-36
2.17 BLEEDING BRAKES, Procedure
BASIC VACUUM BRAKE BLEEDER
SNAP-ON BB200A
3.19 CRANKCASE, Fitting Pinion Bearings
BEARING SEPARATOR
SNAP-ON TOOLS
STOCK NO. CJ950
3.19 CRANKCASE, Fitting Pinion Bearings
BEARING SEPARATOR
SNAP-ON TOOLS
STOCK NO. CJ950
VIII TOOLS
Tools Used in This Manual
NOTES
TOOL NAME
PART NUMBER
A.7 DELPHI 630 METRI-PACK UNSEALED CON-
NECTOR, Delphi 630 Metri-Pack Unsealed Connector
Repair
SNAP-ON PICK
SNAP-ON TT600-3
A.20 TYCO 070 MULTILOCK UNSEALED CON-
NECTOR, Tyco 070 Multilock Unsealed Connector Repair
SNAP-ON PICK
SNAP-ON TT600-3
TOOLS IX
2013 Harley-Davidson Sportster Models Service
Manual
NOTES
TORQUE VALUE
FASTENER
4.5 FUEL TANK: XR 1200X, Installing Fuel Tank
4.1-6.7 Nm
36-60
in-lbs
Air box to bracket fasteners: XR 1200X
4.3 AIR CLEANER ASSEMBLY, XL Models except
XL 1200V
9.5-13.6 Nm
84-120
in-lbs
Air cleaner breather screw
4.3 AIR CLEANER ASSEMBLY, XL 1200V
9.5-13.6 Nm
84-120
in-lbs
Air cleaner breather screw
1.5 MAINTENANCE SCHEDULE, General
4.1-6.8 Nm
36-60
in-lbs
Air cleaner cover screw
1.7 AIR FILTER, XL Models except XL 1200V
4.1-6.8 Nm
36-60
in-lbs
Air cleaner cover screw
1.7 AIR FILTER, XL 1200V
4.1-6.8 Nm
36-60
in-lbs
Air cleaner cover screw
4.3 AIR CLEANER ASSEMBLY, XL Models except
XL 1200V
4.1-6.8 Nm
36-60
in-lbs
Air cleaner cover screw
4.3 AIR CLEANER ASSEMBLY, XL 1200V
4.1-6.8 Nm
36-60
in-lbs
Air cleaner cover screw
1.5 MAINTENANCE SCHEDULE, General
4.5-6.8 Nm
40-60
in-lbs
Air filter screw
1.7 AIR FILTER, XL Models except XL 1200V
4.5-6.8 Nm
40-60
in-lbs
Air filter screw
1.7 AIR FILTER, XL 1200V
4.5-6.8 Nm
40-60
in-lbs
Air filter screw
4.3 AIR CLEANER ASSEMBLY, XL Models except
XL 1200V
4.5-6.8 Nm
40-60
in-lbs
Air filter screw
4.3 AIR CLEANER ASSEMBLY, XL 1200V
4.5-6.8 Nm
40-60
in-lbs
Air filter screw
6.24 ALTERNATOR, Assembly and Installation
13.6-15.8 Nm
120-140
in-lbs
Alternator rotor to sprocket screw
6.24 ALTERNATOR, Assembly and Installation
3.4-4.5 Nm
30-40
in-lbs
Alternator stator mounting screw
2.5 WHEELS, General
81-88 Nm
60-65 ft-lbs
Axle, front, nut
2.5 WHEELS, Front Wheel
81-88 Nm
60-65 ft-lbs
Axle, front, nut
2.9 FRONT BRAKE CALIPER: XL
MODELS, Installation
81-88 Nm
60-65 ft-lbs
Axle, front, nut
2.10 FRONT BRAKE CALIPER: XR
1200X, Installation
81-88 Nm
60-65 ft-lbs
Axle, front, nut
2.5 WHEELS, Front Wheel
28.5-36.6 Nm
21-27 ft-lbs
Axle, front, pinch screw: XL Models
2.9 FRONT BRAKE CALIPER: XL
MODELS, Installation
28.5-36.6 Nm
21-27 ft-lbs
Axle, front, pinch screw: XL Models
2.5 WHEELS, Front Wheel
55.6-65.1 Nm
41-48 ft-lbs
Axle, front, pinch screw: XR 1200X
2.10 FRONT BRAKE CALIPER: XR
1200X, Installation
55.6-65.1 Nm
41-48 ft-lbs
Axle, front, pinch screw: XR 1200X
1.12 DRIVE BELT AND SPROCKETS, Drive Belt
Deflection
129-142 Nm
95-105 ft-lbs
Axle, rear, nut
1.24 WHEEL ALIGNMENT, Wheel Alignment
129-142 Nm
95-105 ft-lbs
Axle, rear, nut
2.5 WHEELS, General
129-142 Nm
95-105 ft-lbs
Axle, rear, nut
2.5 WHEELS, Rear Wheel
129-142 Nm
95-105 ft-lbs
Axle, rear, nut
3.11 INSTALLING ENGINE IN CHASSIS, Pro-
cedure: XL Models
129-142 Nm
95-105 ft-lbs
Axle, rear, nut
3.11 INSTALLING ENGINE IN CHASSIS, Pro-
cedure: XR 1200X
129-142 Nm
95-105 ft-lbs
Axle, rear, nut
5.6 DRIVE BELT, Drive Belt: XL Models
129-142 Nm
95-105 ft-lbs
Axle, rear, nut
5.6 DRIVE BELT, Drive Belt: XR 1200X
129-142 Nm
95-105 ft-lbs
Axle, rear, nut
1.22 BATTERY MAINTENANCE, Battery Installa-
tion and Connection
6.2-8.5 Nm
55-75
in-lbs
Battery cable connector nut
6.8 BATTERY CABLES, Installation
6.2-8.5 Nm
55-75
in-lbs
Battery negative cable to crankcase nut
1.5 MAINTENANCE SCHEDULE, General
6.8-7.9 Nm
60-70
in-lbs
Battery negative terminal screw
1.22 BATTERY MAINTENANCE, Battery Installa-
tion and Connection
6.8-7.9 Nm
60-70
in-lbs
Battery negative terminal screw
6.8 BATTERY CABLES, Installation
6.8-7.9 Nm
60-70
in-lbs
Battery negative terminal screw
XI
T
ORQUE
V
ALUES
2013 Harley-Davidson Sportster Models Service
Manual
NOTES
TORQUE VALUE
FASTENER
6.8 BATTERY CABLES, Installation
6.8-9.6 Nm
60-85
in-lbs
Battery positive cable to starter post
locknut
1.22 BATTERY MAINTENANCE, Battery Installa-
tion and Connection
6.8-7.9 Nm
60-70
in-lbs
Battery positive terminal screw
6.8 BATTERY CABLES, Installation
6.8-7.9 Nm
60-70
in-lbs
Battery positive terminal screw
1.22 BATTERY MAINTENANCE, Battery Installa-
tion and Connection
4.1-6.8 Nm
36-60
in-lbs
Battery strap screw
6.8 BATTERY CABLES, Installation
4.1-6.8 Nm
36-60
in-lbs
Battery strap screw
6.9 BATTERY TRAY, Installation
10.9-17.6 Nm
96-156
in-lbs
Battery tray mounting fasteners
2.22 BELT GUARD AND DEBRIS
DEFLECTOR, Belt Guard: XL Models
13.6-20.4 Nm
120-180
in-lbs
Belt guard screw: XL Models
2.22 BELT GUARD AND DEBRIS
DEFLECTOR, Belt Guard: XR 1200X
8.1-10.8 Nm
72-96
in-lbs
Belt guard screw: XR 1200X
2.10 FRONT BRAKE CALIPER: XR
1200X, Assembly
16.9-24.5 Nm
12-18 ft-lbs
Brake caliper, front, bridge bolt
2.9 FRONT BRAKE CALIPER: XL
MODELS, Installation
38.0-51.6 Nm
28-38 ft-lbs
Brake caliper, front, mounting bolt
2.10 FRONT BRAKE CALIPER: XR
1200X, Installation
38.0-51.6 Nm
28-38 ft-lbs
Brake caliper, front, mounting bolt
2.9 FRONT BRAKE CALIPER: XL
MODELS, Assembly
4.0-6.9 Nm
35-61
in-lbs
Brake caliper bleeder valve
2.10 FRONT BRAKE CALIPER: XR
1200X, Assembly
4.0-6.9 Nm
35-61
in-lbs
Brake caliper bleeder valve
2.16 BRAKE LINES, Rear Brake Line: XL Models
4.0-6.9 Nm
35-61
in-lbs
Brake caliper bleeder valve
2.16 BRAKE LINES, Rear Brake Line: XR 1200X
4.0-6.9 Nm
35-61
in-lbs
Brake caliper bleeder valve
2.17 BLEEDING BRAKES, Procedure
4.0-6.9 Nm
35-61
in-lbs
Brake caliper bleeder valve
2.5 WHEELS, Front Wheel/Cast front wheel
21.7-32.6 Nm
16-24 ft-lbs
Brake disc, front, screw
2.5 WHEELS, Front Wheel
21.7-32.6 Nm
16-24 ft-lbs
Brake disc, front, screw
2.5 WHEELS, Front Wheel
21.7-32.6 Nm
16-24 ft-lbs
Brake disc, front, screw
2.5 WHEELS, Front Wheel/Laced front wheel
21.7-32.6 Nm
16-24 ft-lbs
Brake disc, front, screw
2.5 WHEELS, Rear Wheel
40.7-61.1 Nm
30-45 ft-lbs
Brake disc, rear, screw
2.16 BRAKE LINES, Rear Brake Line: XL Models
3.4-4.5 Nm
30-40
in-lbs
Brake hose clamp to battery tray screw
6.9 BATTERY TRAY, Installation
3.4-4.5 Nm
30-40
in-lbs
Brake hose clamp to battery tray screw
3.11 INSTALLING ENGINE IN CHASSIS, Pro-
cedure: XL Models
3.4-4.5 Nm
30-40
in-lbs
Brake hose clamp to frame, rear, screw
1.12 DRIVE BELT AND SPROCKETS, Drive Belt
Deflection
3.4-4.5 Nm
30-40
in-lbs
Brake hose clamp to rear fork screw
2.16 BRAKE LINES, Rear Brake Line: XL Models
3.4-4.5 Nm
30-40
in-lbs
Brake hose clamp to rear fork screw
2.16 BRAKE LINES, Rear Brake Line: XL Models
8.14-13.6 Nm
72-120
in-lbs
Brake line/switch, rear, tee bracket
screw: XL Models
2.16 BRAKE LINES, Rear Brake Line: XR 1200X
1.9-2.5 Nm
17-22
in-lbs
Brake line/switch, rear, tee bracket
screw: XR 1200X
2.8 FRONT BRAKE MASTER CYLINDER, Install-
ation
27.1-33.9 Nm
20-25 ft-lbs
Brake line banjo bolt
XII TORQUE VALUES
2013 Harley-Davidson Sportster Models Service
Manual
NOTES
TORQUE VALUE
FASTENER
2.9 FRONT BRAKE CALIPER: XL
MODELS, Installation
27.1-33.9 Nm
20-25 ft-lbs
Brake line banjo bolt
2.10 FRONT BRAKE CALIPER: XR
1200X, Installation
27.1-33.9 Nm
20-25 ft-lbs
Brake line banjo bolt
2.11 REAR BRAKE MASTER CYLINDER: XL
MODELS, Installation
27.1-33.9 Nm
20-25 ft-lbs
Brake line banjo bolt
2.12 REAR BRAKE MASTER CYLINDER: XR
1200X, Installation
27.1-33.9 Nm
20-25 ft-lbs
Brake line banjo bolt
2.14 REAR BRAKE CALIPER: XL
MODELS, Installation
27.1-33.9 Nm
20-25 ft-lbs
Brake line banjo bolt
2.15 REAR BRAKE CALIPER: XR 1200X, Installa-
tion
27.1-33.9 Nm
20-25 ft-lbs
Brake line banjo bolt
2.16 BRAKE LINES, Front Brake Line
27.1-33.9 Nm
20-25 ft-lbs
Brake line banjo bolt
2.16 BRAKE LINES, Front Brake Line
27.1-33.9 Nm
20-25 ft-lbs
Brake line banjo bolt
2.16 BRAKE LINES, Rear Brake Line: XL Models
27.1-33.9 Nm
20-25 ft-lbs
Brake line banjo bolt
2.16 BRAKE LINES, Rear Brake Line: XR 1200X
27.1-33.9 Nm
20-25 ft-lbs
Brake line banjo bolt
2.16 BRAKE LINES, Front Brake Line
5.1-7.4 Nm
45-65
in-lbs
Brake line clamp screw, fork bracket
2.16 BRAKE LINES, Front Brake Line
13.6-19.0 Nm
120-168
in-lbs
Brake line clamp screw, steering stem,
XL Models
2.16 BRAKE LINES, Front Brake Line
11-16 Nm
96-144
in-lbs
Brake line clamp screw, steering stem,
XR 1200X
2.9 FRONT BRAKE CALIPER: XL
MODELS, Installation
1.0-2.0 Nm
9-17
in-lbs
Brake master cylinder, front, reservoir
cover screw
1.16 BRAKE PADS AND DISCS: XL
MODELS, Brake Pad Replacement: Front
1.0-2.0 Nm
9-17
in-lbs
Brake master cylinder, front, reservoir
cover screws
1.17 BRAKE PADS AND DISCS: XR 1200X, Brake
Pad Replacement: Front
1.0-2.0 Nm
9-17
in-lbs
Brake master cylinder, front, reservoir
cover screws
2.10 FRONT BRAKE CALIPER: XR
1200X, Installation
1.0-2.0 Nm
9-17
in-lbs
Brake master cylinder, front, reservoir
cover screws
2.17 BLEEDING BRAKES, Procedure
1.0-2.0 Nm
9-17
in-lbs
Brake master cylinder, front, reservoir
cover screws
1.5 MAINTENANCE SCHEDULE, General
1.0-2.0 Nm
9-17
in-lbs
Brake master cylinder, front, reservoir
cover screws
2.11 REAR BRAKE MASTER CYLINDER: XL
MODELS, Installation
23.1-29.9 Nm
17-22 ft-lbs
Brake master cylinder, rear, mounting
screw: XL Models
2.12 REAR BRAKE MASTER CYLINDER: XR
1200X, Installation
8.1-10.9 Nm
72-96
in-lbs
Brake master cylinder, rear, mounting
screw: XR 1200X
2.12 REAR BRAKE MASTER CYLINDER: XR
1200X, Assembly
14.7-19.6 Nm
130-173
in-lbs
Brake master cylinder, rear, pushrod nut:
XR 1200X
2.11 REAR BRAKE MASTER CYLINDER: XL
MODELS, Assembly
14.7-19.6 Nm
130-173
in-lbs
Brake master cylinder, rear, pushrod
shoulder nut
2.8 FRONT BRAKE MASTER CYLINDER, Install-
ation
12.2-14.9 Nm
108-132
in-lbs
Brake master cylinder clamp, front,
screw
2.11 REAR BRAKE MASTER CYLINDER: XL
MODELS, Installation
23.1-29.9 Nm
17-22 ft-lbs
Brake master cylinder mounting bracket,
rear, screw: XL Models
2.11 REAR BRAKE MASTER CYLINDER: XL
MODELS, Installation
23.1-29.9 Nm
17-22 ft-lbs
Brake master cylinder mounting bracket,
rear, screw: XL Models
TORQUE VALUES XIII
Нет комментариевНе стесняйтесь поделиться с нами вашим ценным мнением.
Текст