Harley Davidson 2013 Sportster Models. Service Manual — page 49

2013 Harley-Davidson Sportster Models Service

Manual

NOTES

TORQUE VALUE

FASTENER

2.13 REAR BRAKE MASTER CYLINDER
RESERVOIR, Installation: XL Models

2.3-2.8 Nm

20-25

in-lbs

Brake master cylinder reservoir, rear,
mounting screw

2.13 REAR BRAKE MASTER CYLINDER
RESERVOIR, Installation: XR 1200X

4.1-6.8 Nm

36-60

in-lbs

Brake master cylinder reservoir, rear,
mounting screw

2.23 REAR FORK, Installation

2.3-2.8 Nm

20-25

in-lbs

Brake master cylinder reservoir, rear,
mounting screw

3.11 INSTALLING ENGINE IN CHASSIS, Pro-
cedure: XL Models

2.3-2.8 Nm

20-25

in-lbs

Brake master cylinder reservoir, rear,
mounting screw

6.21 REAR STOP LAMP SWITCH, Replacement

2.3-2.8 Nm

20-25

in-lbs

Brake master cylinder reservoir, rear,
mounting screw

1.16 BRAKE PADS AND DISCS: XL
MODELS, Brake Pad Replacement: Front

14.8-19.6 Nm

131-173

in-lbs

Brake pad pin

1.16 BRAKE PADS AND DISCS: XL
MODELS, Brake Pad Replacement: Rear

14.8-19.6 Nm

131-173

in-lbs

Brake pad pin

1.17 BRAKE PADS AND DISCS: XR 1200X, Brake
Pad Replacement: Front

14.8-19.6 Nm

131-173

in-lbs

Brake pad pin

1.17 BRAKE PADS AND DISCS: XR 1200X, Brake
Pad Replacement: Rear

14.8-19.6 Nm

131-173

in-lbs

Brake pad pin

2.9 FRONT BRAKE CALIPER: XL
MODELS, Installing Brake Pads in Caliper

14.8-19.6 Nm

131-173

in-lbs

Brake pad pin

2.10 FRONT BRAKE CALIPER: XR
1200X, Assembly

14.8-19.6 Nm

131-173

in-lbs

Brake pad pin

2.14 REAR BRAKE CALIPER: XL
MODELS, Installation

14.8-19.6 Nm

131-173

in-lbs

Brake pad pin

1.16 BRAKE PADS AND DISCS: XL
MODELS, Brake Pad Replacement: Front

2.0-2.9 Nm

18-25

in-lbs

Brake pad pin plug

1.16 BRAKE PADS AND DISCS: XL
MODELS, Brake Pad Replacement: Rear

2.0-2.9 Nm

18-25

in-lbs

Brake pad pin plug

1.17 BRAKE PADS AND DISCS: XR 1200X, Brake
Pad Replacement: Rear

2.0-2.9 Nm

18-25

in-lbs

Brake pad pin plug

2.9 FRONT BRAKE CALIPER: XL
MODELS, Installing Brake Pads in Caliper

2.0-2.9 Nm

18-25

in-lbs

Brake pad pin plug

2.14 REAR BRAKE CALIPER: XL
MODELS, Installation

2.0-2.9 Nm

18-25

in-lbs

Brake pad pin plug

2.40 RIDER FOOT CONTROLS: XL MID-MOUNT
CONTROLS, Right Footrest and Rear Brake Pedal
Assembly

17.6-23.0 Nm

13-17 ft-lbs

Brake pedal clevis screw

2.41 RIDER FOOT CONTROLS: XL FORWARD
CONTROLS, Right Footrest and Rear Brake Pedal
Assembly

17.6-23.0 Nm

13-17 ft-lbs

Brake pedal clevis screw

2.40 RIDER FOOT CONTROLS: XL MID-MOUNT
CONTROLS, Right Footrest and Rear Brake Pedal
Assembly

13.6-20.4 Nm

120-180

in-lbs

Brake rod to bell crank screw

2.41 RIDER FOOT CONTROLS: XL FORWARD
CONTROLS, Right Footrest and Rear Brake Pedal
Assembly

13.6-20.4 Nm

120-180

in-lbs

Brake rod to bell crank screw

4.13 EXHAUST SYSTEM: XL MODELS, Installation

13.6-20.4 Nm

120-180

in-lbs

Brake rod to bell crank screw

XIV TORQUE VALUES

2013 Harley-Davidson Sportster Models Service

Manual

NOTES

TORQUE VALUE

FASTENER

2.40 RIDER FOOT CONTROLS: XL MID-MOUNT
CONTROLS, Right Footrest and Rear Brake Pedal
Assembly

13.6-20.4 Nm

120-180

in-lbs

Brake rod to brake pedal screw

2.41 RIDER FOOT CONTROLS: XL FORWARD
CONTROLS, Right Footrest and Rear Brake Pedal
Assembly

13.6-20.4 Nm

120-180

in-lbs

Brake rod to brake pedal screw

3.16 TOP END OVERHAUL: ASSEMBLY, Rocker
Covers

4.0-6.2 Nm

35-55

in-lbs

Breather screw: XL Models

2.14 REAR BRAKE CALIPER: XL
MODELS, Installation

19.6-24.5 Nm

15-18 ft-lbs

Caliper bolt pin: XL Models

2.14 REAR BRAKE CALIPER: XL
MODELS, Installation

9.8-14.7 Nm

87-130

in-lbs

Caliper to mouting bracket: XL Models

1.5 MAINTENANCE SCHEDULE, General

27.1-33.9 Nm

20-25 ft-lbs

Chain tensioner nut

3.12 PRECISION COOLING SYSTEM: XR
1200X, Cylinder Head Oil Feed Assembly

10.3-13.6 Nm

90-120

in-lbs

Check valve housing fastener: XR 1200X

3.22 BOTTOM END OVERHAUL:
ASSEMBLY, Cam Gears and Gearcase Cover: XR
1200X

10.3-13.6 Nm

90-120

in-lbs

Check valve housing fastener: XR 1200X

3.12 PRECISION COOLING SYSTEM: XR
1200X, Cylinder Head Oil Feed Assembly

20.3-28.5 Nm

15-21 ft-lbs

Check valve plug fitting: XR 1200X

6.22 CRANK POSITION SENSOR (CKP), Installa-
tion

10.3-13.6 Nm

90-120

in-lbs

CKP screw

1.11 CLUTCH, Adjustment

13.6 Nm

120

in-lbs

Clutch cable adjuster jamnut

2.29 CLUTCH CONTROL, Assembly and Installa-
tion

4.1-12.2 Nm

36-108

in-lbs

Clutch cable fitting

5.3 PRIMARY COVER, Installation

4.1-12.2 Nm

36-108

in-lbs

Clutch cable fitting

6.14 HEADLAMP, Headlamp Mounts

4.0-7.3 Nm

45-65

in-lbs

Clutch cable guide: XL 1200C/C
ANV/CP/CA/CB

1.5 MAINTENANCE SCHEDULE, General

10.3-13.6 Nm

90-120

in-lbs

Clutch inspection cover screws

1.10 TRANSMISSION LUBRICANT, Transmission
Lubrication

10.3-13.6 Nm

90-120

in-lbs

Clutch inspection cover screws

1.10 TRANSMISSION LUBRICANT, Transmission
Lubrication

10.3-13.6 Nm

90-120

in-lbs

Clutch inspection cover screws

1.11 CLUTCH, Adjustment

10.3-13.6 Nm

90-120

in-lbs

Clutch inspection cover screws

2.29 CLUTCH CONTROL, Assembly and Installa-
tion

10.2-13.6 Nm

90-120

in-lbs

Clutch inspection cover screws

5.3 PRIMARY COVER, Installation

10.3-13.6 Nm

90-120

in-lbs

Clutch inspection cover screws

2.29 CLUTCH CONTROL, Assembly and Installa-
tion

0.9-1.5 Nm

8-13

in-lbs

Clutch lever anti-rattle spring screw

6.13 IGNITION COIL, Installation

4.0-5.1 Nm

35-45

in-lbs

Coil mounting bracket screw

6.13 IGNITION COIL, Installation

2.7-8.1 Nm

24-72

in-lbs

Coil mounting screw

6.13 IGNITION COIL, Installation

2.7-8.1 Nm

24-72

in-lbs

Coil mounting screw

6.20 REAR LIGHTING CONVERTER MODULE:
XL 883N, XL 1200X/V (DOM), Installation

4.1-6.8 Nm

36-60

in-lbs

Converter module bracket fasteners, rear
lighting

5.14 TRANSMISSION INSTALLATION, Shifter
Shaft Installation

44.8-50.2 Nm

33-37 ft-lbs

Countershaft retaining screw

TORQUE VALUES XV

2013 Harley-Davidson Sportster Models Service

Manual

NOTES

TORQUE VALUE

FASTENER

3.22 BOTTOM END OVERHAUL:
ASSEMBLY, Crankcase

20.3-25.8 Nm

15-19 ft-lbs

Crankcase fastener

5.14 TRANSMISSION INSTALLATION, Assembling
Crankcases

20.3-25.8 Nm

15-19 ft-lbs

Crankcase fastener

3.16 TOP END OVERHAUL: ASSEMBLY, Cylinder
Head/See procedure

11-14 Nm

96-120

in-lbs

Cylinder headbolts, 1st torque

3.16 TOP END OVERHAUL: ASSEMBLY, Cylinder
Head/See procedure

11-14 Nm

96-120

in-lbs

Cylinder headbolts, 1st torque

3.16 TOP END OVERHAUL: ASSEMBLY, Cylinder
Head/Plus 90 degrees. See procedure

18-20 Nm

13-15 ft-lbs

Cylinder headbolts, final torque

3.16 TOP END OVERHAUL: ASSEMBLY, Cylinder
Head/Plus 90 degrees. See procedure

18-20 Nm

13-15 ft-lbs

Cylinder headbolts, final torque

2.8 FRONT BRAKE MASTER CYLINDER, Install-
ation

10.9-13.6 Nm

96-120

in-lbs

Cylinder head exhaust port nut

4.13 EXHAUST SYSTEM: XL MODELS, Installation

10.9-13.6 Nm

96-120

in-lbs

Cylinder head exhaust port nut

3.12 PRECISION COOLING SYSTEM: XR
1200X, Cylinder Head Oil Feed Assembly/Apply
LOCTITE 243 MEDIUM STRENGTH THREAD-
LOCKER AND SEALANT (blue)

29.8-35.3 Nm

22-26 ft-lbs

Cylinder head oil feed flare fitting: XR
1200X

4.9 INDUCTION MODULE: XR 1200X, Installation

29.8-35.3 Nm

22-26 ft-lbs

Cylinder head oil feed flare fitting: XR
1200X

3.12 PRECISION COOLING SYSTEM: XR
1200X, Cylinder Head Oil Feed Assembly

18-23 Nm

13-17 ft-lbs

Cylinder head oil feed line flare nut: XR
1200X

4.9 INDUCTION MODULE: XR 1200X, Installation

17.6-23.0 Nm

13-17 ft-lbs

Cylinder head oil feed line flare nut: XR
1200X

3.22 BOTTOM END OVERHAUL:
ASSEMBLY, Crankcase

13.6-27.1 Nm

120-240

in-lbs

Cylinder stud

2.22 BELT GUARD AND DEBRIS
DEFLECTOR, Debris Deflector: XL Models

4.1-6.8 Nm

36-60

in-lbs

Debris deflector screw: XL Models

2.22 BELT GUARD AND DEBRIS
DEFLECTOR, Debris Deflector: XR 1200X

8.1-10.8 Nm

72-96

in-lbs

Debris deflector screw: XR 1200X

6.9 BATTERY TRAY, Installation

8.1-10.8 Nm

72-96

in-lbs

ECM caddy fastener

6.20 REAR LIGHTING CONVERTER MODULE:
XL 883N, XL 1200X/V (DOM), Installation

8.1-10.8 Nm

72-96

in-lbs

ECM caddy fastener

6.27 MAIN WIRING HARNESS, Installation

8.1-10.8 Nm

72-96

in-lbs

ECM caddy fastener

6.6 ELECTRONIC CONTROL MODULE
(ECM), Installation

3.4-6.8 Nm

30-60

in-lbs

ECM cover fastener: XL Models

6.6 ELECTRONIC CONTROL MODULE
(ECM), Installation

2.0-2.5 Nm

18-22

in-lbs

ECM fasteners: XR 1200X

2.26 FRONT ENGINE MOUNT/ISOLATOR, Install-
ation

129-142 Nm

95-105 ft-lbs

Engine mount, front, bolt

3.11 INSTALLING ENGINE IN CHASSIS, Pro-
cedure: XL Models

129-142 Nm

95-105 ft-lbs

Engine mount, front, bolt

3.11 INSTALLING ENGINE IN CHASSIS, Pro-
cedure: XR 1200X

129 -142 Nm

95-105 ft-lbs

Engine mount, front, bolt

5.5 PRIMARY DRIVE AND CLUTCH: XR
1200X, Installation

210.0-224.0 Nm

155-165 ft-lbs

Engine sprocket bolt: XR 1200X

XVI TORQUE VALUES

2013 Harley-Davidson Sportster Models Service

Manual

NOTES

TORQUE VALUE

FASTENER

5.4 PRIMARY DRIVE AND CLUTCH: XL
MODELS, Installation

326-353 Nm

240-260 ft-lbs

Engine sprocket nut: XL Models

4.7 ENGINE TEMPERATURE (ET)
SENSOR, Installation

13.6-19.0 Nm

120-168

in-lbs

ET sensor

4.20 EVAPORATIVE EMISSIONS CONTROL, Char-
coal Canister

4.1-6.8 Nm

36-60

in-lbs

EVAP canister clip mounting screw

4.20 EVAPORATIVE EMISSIONS CONTROL, Char-
coal Canister

4.0-5.1 Nm

35-45

in-lbs

EVAP canister guard screw

4.20 EVAPORATIVE EMISSIONS CONTROL, Char-
coal Canister

23.1-29.9 Nm

17-22 ft-lbs

EVAP canister mounting bracket screw

4.20 EVAPORATIVE EMISSIONS CONTROL, Char-
coal Canister

23.1-29.9 Nm

17-22 ft-lbs

EVAP canister mounting bracket screw

4.14 EXHAUST SYSTEM: XR 1200X, Installation

40.7-44.7 Nm

30-33 ft-lbs

Exhaust clamp, lower nut: XR 1200X

4.14 EXHAUST SYSTEM: XR 1200X, Installa-
tion/SPECIAL SEQUENCE TO TIGHTEN

10.8-13.6 Nm

96-120

in-lbs

Exhaust flange nut: XR 1200X

4.13 EXHAUST SYSTEM: XL MODELS, Installation

2.3-4.5 Nm

20-40

in-lbs

Exhaust heat shield clamps

4.14 EXHAUST SYSTEM: XR 1200X, Installation

2.3-4.5 Nm

20-40

in-lbs

Exhaust heat shield clamps

5.6 DRIVE BELT, Drive Belt: XL Models

40.7-44.8 Nm

30-33 ft-lbs

Exhaust pipe clamp bracket fastener: XL
Models

5.15 TRANSMISSION SPROCKET, Installation

40.7-44.8 Nm

30-33 ft-lbs

Exhaust pipe clamp bracket fastener: XR
1200X

2.27 REAR ENGINE MOUNT/ISOLATOR, Installa-
tion

40.7-44.7 Nm

30-33 ft-lbs

Exhaust pipe clamp bracket screw

3.11 INSTALLING ENGINE IN CHASSIS, Pro-
cedure: XL Models

40.7-44.8 Nm

30-33 ft-lbs

Exhaust pipe clamp bracket screw

4.13 EXHAUST SYSTEM: XL MODELS, Installation

40.7-44.8 Nm

30-33 ft-lbs

Exhaust pipe clamp bracket screw: XL
Models

4.13 EXHAUST SYSTEM: XL MODELS, Installation

27.1-40.7 Nm

20-30 ft-lbs

Exhaust pipe clamp nut: XL Models

2.35 REAR FENDER: XR 1200X, Installation

8.1-13.6 Nm

72-120

in-lbs

Fender, inner screw: XR 1200X

2.33 REAR FENDER: ALL XL MODELS EXCEPT
XL 883N, XL 1200X/V, XL 883R/L

14.9-24.4 Nm

132-216

in-lbs

Fender, rear, mounting fastener

2.33 REAR FENDER: ALL XL MODELS EXCEPT
XL 883N, XL 1200X/V, XL 1200C/C
ANV/CP/CA/CB

10.9-17.6 Nm

96-156

in-lbs

Fender, rear, mounting fastener

2.34 REAR FENDER AND LICENSE PLATE
BRACKET: XL 883N, XL 1200X/V, Assembly and
Installation

2.3-2.8 Nm

20-25

in-lbs

Fender brace, rear, screw

6.17 LICENSE PLATE LAMP MODULE: XL 883N,
XL 1200X/V, Installation: HDI

2.3-2.8 Nm

20-25

in-lbs

Fender brace, rear, screw

2.31 FRONT FENDER, All Models

21-25 Nm

15-19 ft-lbs

Fender bracket to forks, front: XR 1200X

2.34 REAR FENDER AND LICENSE PLATE
BRACKET: XL 883N, XL 1200X/V, Assembly and
Installation

14.9-24.4 Nm

132-216

in-lbs

Fender support, rear, screw

6.17 LICENSE PLATE LAMP MODULE: XL 883N,
XL 1200X/V, Installation: HDI

14.9-24.4 Nm

132-216

in-lbs

Fender support, rear, screw: XL 883N

2.31 FRONT FENDER, All Models

4.1-6.8 Nm

30-60

in-lbs

Fender to bracket, front: XR 1200X

TORQUE VALUES XVII

2013 Harley-Davidson Sportster Models Service

Manual

NOTES

TORQUE VALUE

FASTENER

2.31 FRONT FENDER, All Models/Tighten in cross
pattern.

3.4-4.7 Nm

30-42

in-lbs

Fender to fork brace, front: XL 1200X

2.31 FRONT FENDER, All Models

10.9-17.6 Nm

96-156

in-lbs

Fender to forks, front: XL except XL
1200X

4.5 FUEL TANK: XR 1200X, Assemble Fuel Tank

4.5-5.1 Nm

40-45

in-lbs

Filler housing screws

2.42 RIDER FOOT CONTROLS: XR 1200X, Left
Footrest and Shift Lever Assembly

61-68 Nm

45-50 ft-lbs

Footrest bracket fastener: XR 1200X

2.42 RIDER FOOT CONTROLS: XR 1200X, Right
Footrest and Rear Brake Pedal Assembly

17.6-23.0 Nm

13-17 ft-lbs

Footrest clevis fastener: XR 1200X

2.42 RIDER FOOT CONTROLS: XR 1200X, Left
Footrest and Shift Lever Assembly

17.6-23.0 Nm

13-17 ft-lbs

Footrest clevis fastener: XR 1200X

2.23 REAR FORK, Installation

61-68 Nm

45-50 ft-lbs

Footrest mount fastener

2.29 CLUTCH CONTROL, Assembly and Installa-
tion

61-68 Nm

45-50 ft-lbs

Footrest mount fastener

2.40 RIDER FOOT CONTROLS: XL MID-MOUNT
CONTROLS, Right Footrest and Rear Brake Pedal
Assembly

61-68 Nm

45-50 ft-lbs

Footrest mount fastener

2.41 RIDER FOOT CONTROLS: XL FORWARD
CONTROLS, Right Footrest and Rear Brake Pedal
Assembly

61-68 Nm

45-50 ft-lbs

Footrest mount fastener

2.41 RIDER FOOT CONTROLS: XL FORWARD
CONTROLS, Left Footrest and Shift Lever
Assembly

61-68 Nm

45-50 ft-lbs

Footrest mount fastener

3.11 INSTALLING ENGINE IN CHASSIS, Pro-
cedure: XL Models

61.0-67.8 Nm

45-50 ft-lbs

Footrest mount fastener

3.11 INSTALLING ENGINE IN CHASSIS, Pro-
cedure: XR 1200X

61.0-67.8 Nm

45-50 ft-lbs

Footrest mount fastener

3.11 INSTALLING ENGINE IN CHASSIS, Pro-
cedure: XR 1200X

61.0-67.8 Nm

45-50 ft-lbs

Footrest mount fastener

5.15 TRANSMISSION SPROCKET, Installation

61-68 Nm

45-50 ft-lbs

Footrest mount fastener

2.40 RIDER FOOT CONTROLS: XL MID-MOUNT
CONTROLS, Right Footrest and Rear Brake Pedal
Assembly

8.1- 12.2 Nm

72-108

in-lbs

Footrest wear peg

2.40 RIDER FOOT CONTROLS: XL MID-MOUNT
CONTROLS, Left Footrest and Shift Lever
Assembly

8.1- 12.2 Nm

72-108

in-lbs

Footrest wear peg

2.41 RIDER FOOT CONTROLS: XL FORWARD
CONTROLS, Right Footrest and Rear Brake Pedal
Assembly

8.1-12.2 Nm

72-108

in-lbs

Footrest wear peg

2.41 RIDER FOOT CONTROLS: XL FORWARD
CONTROLS, Left Footrest and Shift Lever
Assembly

8.1-12.2 Nm

72-108

in-lbs

Footrest wear peg

2.42 RIDER FOOT CONTROLS: XR 1200X, Right
Footrest and Rear Brake Pedal Assembly

8.1-12.2 Nm

72-108

in-lbs

Footrest wear peg

2.42 RIDER FOOT CONTROLS: XR 1200X, Left
Footrest and Shift Lever Assembly

8.1-12.2 Nm

72-108

in-lbs

Footrest wear peg

2.19 FRONT FORK: XL MODELS, Installation

40.7-47.5 Nm

30-35 ft-lbs

Fork, front, bracket pinch screw

2.19 FRONT FORK: XL MODELS, Installation

40.7-47.5 Nm

30-35 ft-lbs

Fork, front, bracket pinch screw

XVIII TORQUE VALUES

2013 Harley-Davidson Sportster Models Service

Manual

NOTES

TORQUE VALUE

FASTENER

2.20 FRONT FORK: XR 1200X, Installation

40.7-47.5 Nm

30-35 ft-lbs

Fork, front, bracket pinch screw

2.19 FRONT FORK: XL MODELS, Changing Fork
Oil: XL Models

1.5-2.0 Nm

13-17

in-lbs

Fork, front, oil drain screw: XL 883N/R

2.21 FORK STEM AND BRACKET
ASSEMBLY, Assembly and Installation

31.2-36.6 Nm

23-27 ft-lbs

Fork, front, stem bolt, 1st torque

2.21 FORK STEM AND BRACKET
ASSEMBLY, Assembly and Installation

8.1-10.9 Nm

72-96

in-lbs

Fork, front, stem bolt, final torque

2.27 REAR ENGINE MOUNT/ISOLATOR, Installa-
tion

81.4-95.0 Nm

60-70 ft-lbs

Fork, lower front, pivot/engine mount bolt

2.23 REAR FORK, Installation

81.4-95.0 Nm

60-70 ft-lbs

Fork, rear, pivot/engine mount bolt

3.11 INSTALLING ENGINE IN CHASSIS, Pro-
cedure: XL Models

81.4-95.0 Nm

60-70 ft-lbs

Fork, rear, pivot/engine mount bolt

3.11 INSTALLING ENGINE IN CHASSIS, Pro-
cedure: XR 1200X

81.4-95.0 Nm

60-70 ft-lbs

Fork, rear, pivot/engine mount bolt

2.31 FRONT FENDER, All Models

25-30 Nm

18-22 ft-lbs

Fork brace to forks: XL 1200X

1.19 STEERING HEAD BEARINGS, Fall-Away

40.7-47.5 Nm

30-35 ft-lbs

Fork bracket pinch screw

6.18 FRONT TURN SIGNALS, XL 1200X

40.7-47.5 Nm

30-35 ft-lbs

Fork bracket pinch screw

2.20 FRONT FORK: XR 1200X, Assembly

29-39 Nm

21-29 ft-lbs

Fork cap to outer tube: XR 1200X

2.20 FRONT FORK: XR 1200X, Assembly

26-30 Nm

19-22 ft-lbs

Fork piston rod hex nut: XR 1200X

2.19 FRONT FORK: XL MODELS, Changing Fork
Oil: XL Models

29.9-78.7 Nm

22-58 ft-lbs

Fork slider tube cap

2.19 FRONT FORK: XL MODELS, Installation

29.9-78.7 Nm

22-58 ft-lbs

Fork slider tube cap

2.19 FRONT FORK: XL MODELS, Assembly

14.9-24.4 Nm

132-216

in-lbs

Fork slider tube fastener: XL Models

1.19 STEERING HEAD BEARINGS, Fall-Away

40.7-47.5 Nm

30-35 ft-lbs

Fork stem pinch bolt

2.21 FORK STEM AND BRACKET
ASSEMBLY, Assembly and Installation

40.7-47.5 Nm

30-35 ft-lbs

Fork stem pinch bolt

2.21 FORK STEM AND BRACKET
ASSEMBLY, Assembly and Installation

40.7-47.5 Nm

30-35 ft-lbs

Fork stem pinch bolt

4.15 FUEL INJECTORS, Installation

6.8 Nm

60

in-lbs

Fuel hose retaining bracket screw

4.16 FUEL PUMP, Assembly

2.1-4.1 Nm

19-36

in-lbs

Fuel pump bracket mounting screw

1.5 MAINTENANCE SCHEDULE, General

4.5-5.1 Nm

40-45

in-lbs

Fuel pump module mounting screw

4.16 FUEL PUMP, Installation

4.5-5.1 Nm

40-45

in-lbs

Fuel pump module mounting screw

4.17 FUEL FILTER ELEMENT, Installation

4.5-5.1 Nm

40-45

in-lbs

Fuel pump module mounting screw

4.5 FUEL TANK: XR 1200X, Installing Fuel Tank

2.7-3.4 Nm

24-30

in-lbs

Fuel tank cover screw: XR 1200X

4.5 FUEL TANK: XR 1200X, Installing Fuel Tank

20.3-27.1 Nm

15-20 ft-lbs

Fuel tank fastener: XR 1200X

4.5 FUEL TANK: XR 1200X, Installing Fuel Tank

20.3-27.1 Nm

15-20 ft-lbs

Fuel tank fastener: XR 1200X

4.4 FUEL TANK: XL MODELS, Installing Fuel Tank

20.3-27.1 Nm

15-20 ft-lbs

Fuel tank fasteners: XL Models

4.8 INDUCTION MODULE: XL MODELS, Installa-
tion

20.3-27.1 Nm

15-20 ft-lbs

Fuel tank fasteners: XL Models

4.15 FUEL INJECTORS, Installation

20.3-27.1 Nm

15-20 ft-lbs

Fuel tank fasteners: XL Models

3.11 INSTALLING ENGINE IN CHASSIS, Pro-
cedure: XL Models

20.4-27.1 Nm

15-20 ft-lbs

Fuel tank mounting screw

3.11 INSTALLING ENGINE IN CHASSIS, Pro-
cedure: XR 1200X

20.4-27.1 Nm

15-20 ft-lbs

Fuel tank mounting screw

TORQUE VALUES XIX

2013 Harley-Davidson Sportster Models Service

Manual

NOTES

TORQUE VALUE

FASTENER

3.16 TOP END OVERHAUL:
ASSEMBLY, Assembling Motorcycle After Top End
Repair

20.4-27.1 Nm

15-20 ft-lbs

Fuel tank mounting screw

3.21 OIL PUMP: XR 1200X, Assembly

10.2-13.6 Nm

90-120

in-lbs

Gearcase cover fastener

3.22 BOTTOM END OVERHAUL:
ASSEMBLY, Cam Gears and Gearcase Cover: XL
Models

10.2-13.6 Nm

90-120

in-lbs

Gearcase cover fastener

3.22 BOTTOM END OVERHAUL:
ASSEMBLY, Cam Gears and Gearcase Cover: XR
1200X

10.2-13.6 Nm

90-120

in-lbs

Gearcase cover fastener

3.22 BOTTOM END OVERHAUL:
ASSEMBLY, Cam Gears and Gearcase Cover: XR
1200X

10.2-13.6 Nm

90-120

in-lbs

Gearcase cover fastener

3.21 OIL PUMP: XR 1200X, Assembly

12.2-17.6 Nm

108-156

in-lbs

Gearcase housing plug

5.14 TRANSMISSION INSTALLATION, Installation

10.2-12.4 Nm

90-110

in-lbs

Gear detent assembly screw

2.40 RIDER FOOT CONTROLS: XL MID-MOUNT
CONTROLS, Left Footrest and Shift Lever
Assembly

21.7-27.1 Nm

16-20 ft-lbs

Gear shift lever pinch screw

5.3 PRIMARY COVER, Installation

21.7-27.1 Nm

16-20 ft-lbs

Gear shift lever pinch screw

1.5 MAINTENANCE SCHEDULE, General

16.3-24.4 Nm

12-18 ft-lbs

Handlebar clamp screw

2.30 HANDLEBAR, Installation

16.3-24.4 Nm

12-18 ft-lbs

Handlebar clamp screw

2.30 HANDLEBAR, Installation

16.3-24.4 Nm

12-18 ft-lbs

Handlebar clamp screw

2.30 HANDLEBAR, Installation

16.3-24.4 Nm

12-18 ft-lbs

Handlebar clamp screw

2.30 HANDLEBAR, Installation

16.3-24.4 Nm

12-18 ft-lbs

Handlebar clamp screw

2.30 HANDLEBAR, Installation

16.3-24.4 Nm

12-18 ft-lbs

Handlebar clamp screw

2.30 HANDLEBAR, Installation

16.3-24.4 Nm

12-18 ft-lbs

Handlebar clamp screw

6.15 INDICATOR LAMP MODULE, Replacement:
XL 883R/L/N, XL 1200X/V, XL 1200CP/CB with
Mini-Ape Handlebar/XL883N - Tighten rear first,
front second.

16.3-24.4 Nm

12-18 ft-lbs

Handlebar clamp screw

6.15 INDICATOR LAMP MODULE, Replacement:
XL 883R/L/N, XL 1200X/V, XL 1200CP/CB with
Mini-Ape Handlebar/Tighten rear first, front second:
XL883N.

16.3-24.4 Nm

12-18 ft-lbs

Handlebar clamp screw

6.15 INDICATOR LAMP MODULE, Replacement:
XR 1200X

16.3-24.4 Nm

12-18 ft-lbs

Handlebar clamp screw

2.29 CLUTCH CONTROL, Assembly and Installa-
tion

12.2-14.9 Nm

108-132

in-lbs

Handlebar control lever clamp screw

2.30 HANDLEBAR, Installation

12.2-14.9 Nm

108-132

in-lbs

Handlebar control lever clamp screw

6.34 RIGHT HANDLEBAR SWITCHES, Installation

12.2-14.9 Nm

108-132

in-lbs

Handlebar control lever clamp screw

6.35 LEFT HANDLEBAR SWITCHES, Installation

12.2-14.9 Nm

108-132

in-lbs

Handlebar control lever clamp screw

2.30 HANDLEBAR, Installation

40.7-54.3 Nm

30-40 ft-lbs

Handlebar riser bolt, lower

2.30 HANDLEBAR, Installation

40.7-54.3 Nm

30-40 ft-lbs

Handlebar riser bolt, lower

6.15 INDICATOR LAMP MODULE, Replacement:
XL 1200C/C ANV/CP/CA except with Mini-Ape
Handlebar/XL1200C

16.3 -24.4 Nm

12-18 ft-lbs

Handlebar riser clamp screw

XX TORQUE VALUES

2013 Harley-Davidson Sportster Models Service

Manual

NOTES

TORQUE VALUE

FASTENER

6.15 INDICATOR LAMP MODULE, Replacement:
XL 1200C/C ANV/CP/CA except with Mini-Ape
Handlebar/XL1200C

16.3 -24.4 Nm

12-18 ft-lbs

Handlebar riser clamp screw

2.30 HANDLEBAR, Installation

0.9-1.4 Nm

8-12

in-lbs

Handlebar riser cover screw

6.15 INDICATOR LAMP MODULE, Replacement:
XL 1200C/C ANV/CP/CA except with Mini-Ape
Handlebar/XL1200C

0.9-1.4 Nm

8-12

in-lbs

Handlebar riser cover screw

6.14 HEADLAMP, Headlamp Mounts

41-47 Nm

30-35 ft-lbs

Headlamp assembly: XL 1200X

6.14 HEADLAMP, Headlamp Mounts

41-47 Nm

30-35 ft-lbs

Headlamp assembly: XL 1200X

1.26 HEADLAMP ALIGNMENT, Headlamp:
Adjustment

14-27 Nm

120-240

in-lbs

Headlamp clamp nut: XL 883L/N/R, XR
1200X

6.14 HEADLAMP, Headlamp Mounts

14-27 Nm

120-240

in-lbs

Headlamp clamp nut: XL 883L/N/R, XR
1200X

1.26 HEADLAMP ALIGNMENT, Headlamp:
Adjustment

40.7-47.5 Nm

30-35 ft-lbs

Headlamp horizontal adjustment: XL
1200X/C/C ANV/CP/CA/CB/V

6.14 HEADLAMP, Headlamp Mounts

41-47 Nm

30-35 ft-lbs

Headlamp mount: XL
1200V/C/CP/CA/CB

6.14 HEADLAMP, Headlamp Mounts

41-47 Nm

30-35 ft-lbs

Headlamp mount: XL 1200X

6.14 HEADLAMP, Headlamp Mounts

14-22 Nm

120-192

in-lbs

Headlamp upper bracket fasteners: XL
883L/R/N, XR 1200X

1.26 HEADLAMP ALIGNMENT, Headlamp:
Adjustment

40.7-47.5 Nm

30-35 ft-lbs

Headlamp vertical adjustment: XL
1200X/C/C ANV/CP/CA/CB/V

6.14 HEADLAMP, Headlamp Mounts

14-22 Nm

120-192

in-lbs

Headlamp visor: XL 1200C/C
ANV/CP/CA/CB

6.32 HORN, Replacement: Side Mount

6.8-20.4 Nm

60-180

in-lbs

Horn, side mounted, acorn nut

6.32 HORN, Replacement: Side Mount

9.0-11.3 Nm

80-100

in-lbs

Horn, side mounted, stud nut

6.32 HORN, Replacement: Front Mount

4.1-5.4 Nm

36-48

in-lbs

Horn mounting screw

2.5 WHEELS, Front Wheel/XL 883N

21.7-32.6 Nm

16-24 ft-lbs

Hub plate mounting screw

4.10 IDLE AIR CONTROL (IAC), Installation: XL
Models

6.8 Nm

60

in-lbs

IAC mounting screw: XL models

4.8 INDUCTION MODULE: XL MODELS, Assembly

6.8 Nm

60

in-lbs

IAC mounting screw: XL Models

4.9 INDUCTION MODULE: XR 1200X, Assembly

6.8 Nm

60

in-lbs

IAC mounting screw: XR 1200X

4.10 IDLE AIR CONTROL (IAC), Installation: XR
1200X

6.8 Nm

60

in-lbs

IAC mounting screw: XR 1200X

5.6 DRIVE BELT, Idler Pulley: XR 1200X

44.7-47.5 Nm

33-35 ft-lbs

Idler pulley bracket flanged nut: XR
1200X

5.6 DRIVE BELT, Idler Pulley: XR 1200X

95-109 Nm

70-80 ft-lbs

Idler pulley fastener: XR 1200X

6.28 ELECTRICAL CADDIES, Wire Harness
Caddy: XL Models

4.0-5.1 Nm

35-45

in-lbs

Ignition switch bracket screw

3.11 INSTALLING ENGINE IN CHASSIS, Pro-
cedure: XL Models

4.0-5.1 Nm

34-45

in-lbs

Ignition switch mounting screw

3.11 INSTALLING ENGINE IN CHASSIS, Pro-
cedure: XR 1200X

4.0-5.1 Nm

34-45

in-lbs

Ignition switch mounting screw

6.11 IGNITION SWITCH, Installation

4.0-5.1 Nm

35-45

in-lbs

Ignition switch mounting screw

6.28 ELECTRICAL CADDIES, Wire Harness
Caddy: XR 1200X

4.0-5.1 Nm

35-45

in-lbs

Ignition switch mounting screw

TORQUE VALUES XXI

2013 Harley-Davidson Sportster Models Service

Manual

NOTES

TORQUE VALUE

FASTENER

4.8 INDUCTION MODULE: XL MODELS, Assembly

6.8 Nm

60

in-lbs

Induction module cable bracket screw:
XL Models

3.11 INSTALLING ENGINE IN CHASSIS, Pro-
cedure: XR 1200X

27.1-32.5 Nm

20-24 ft-lbs

Induction module cover to cylinder head
fastener: XR 1200X

4.11 TEMPERATURE MANIFOLD ABSOLUTE
PRESSURE (TMAP) SENSOR, Installation: XR
1200X

27.1-32.5 Nm

20-24 ft-lbs

Induction module cover to cylinder head
fastener: XR 1200X

4.9 INDUCTION MODULE: XR 1200X, Installation

27.1-32.5 Nm

20-24 ft-lbs

Induction module cover to cylinder head
sockethead bolts: XR 1200X

3.11 INSTALLING ENGINE IN CHASSIS, Pro-
cedure: XR 1200X

9.5-12.2 Nm

84-108

in-lbs

Induction module cover to induction
module fastener: XR 1200X

4.9 INDUCTION MODULE: XR 1200X, Installation

10.2-13.6 Nm

90-120

in-lbs

Induction module cover to induction
module fastener: XR 1200X

4.11 TEMPERATURE MANIFOLD ABSOLUTE
PRESSURE (TMAP) SENSOR, Installation: XR
1200X

9.5-12.2 Nm

84-108

in-lbs

Induction module cover to induction
module fastener: XR 1200X

3.11 INSTALLING ENGINE IN CHASSIS, Pro-
cedure: XR 1200X

9.5-12.2 Nm

84-108

in-lbs

Induction module cover to wire form
fastener: XR 1200X

4.9 INDUCTION MODULE: XR 1200X, Installation

10.2-13.6 Nm

90-120

in-lbs

Induction module cover to wire form
fastener: XR 1200X

4.8 INDUCTION MODULE: XL MODELS, Installa-
tion

10.2-13.6 Nm

90-120

in-lbs

Induction module mounting bracket
screw: XL models

4.8 INDUCTION MODULE: XL MODELS, Assembly

4.0 Nm

35

in-lbs

Induction module screw: XL models

4.11 TEMPERATURE MANIFOLD ABSOLUTE
PRESSURE (TMAP) SENSOR, Installation: XL
Models

4.0 Nm

35

in-lbs

Induction module screw: XL Models

4.8 INDUCTION MODULE: XL MODELS, Installa-
tion

10.9-13.6 Nm

96-120

in-lbs

Intake manifold mounting screw: XL
models

4.9 INDUCTION MODULE: XR 1200X, Installation

10.3-13.6 Nm

90-120

in-lbs

Intake manifold mounting screw: XR
1200X

4.14 EXHAUST SYSTEM: XR 1200X, Installation

40.7-44.7 Nm

30-33 ft-lbs

Interconnect bracket to frame fastener:
XR 1200X

2.26 FRONT ENGINE MOUNT/ISOLATOR, Install-
ation

33.9-47.5 Nm

25-35 ft-lbs

Isolator, front, mounting bracket screw

2.27 REAR ENGINE MOUNT/ISOLATOR, Installa-
tion

33.9-47.5 Nm

25-35 ft-lbs

Isolator, front, mounting bracket screw

3.11 INSTALLING ENGINE IN CHASSIS, Pro-
cedure: XL Models

33.9-47.5 Nm

25-35 ft-lbs

Isolator mount, front, screw

3.11 INSTALLING ENGINE IN CHASSIS, Pro-
cedure: XR 1200X

33.9-47.5 Nm

25-35 ft-lbs

Isolator mount, front, screw

3.11 INSTALLING ENGINE IN CHASSIS, Pro-
cedure: XL Models

33.9-47.5 Nm

25-35 ft-lbs

Isolator mount, rear, screw

3.11 INSTALLING ENGINE IN CHASSIS, Pro-
cedure: XR 1200X

33.9-47.5 Nm

25-35 ft-lbs

Isolator mount, rear, screw

6.29 JIFFY STAND SENSOR (JSS): INTERNA-
TIONAL MODELS, Installation

10.9-13.6 Nm

96-120

in-lbs

JSS screw

XXII TORQUE VALUES

2013 Harley-Davidson Sportster Models Service

Manual

NOTES

TORQUE VALUE

FASTENER

2.33 REAR FENDER: ALL XL MODELS EXCEPT
XL 883N, XL 1200X/V, License Plate Bracket: XL
1200C/C ANV/CP/CA/CB

2.3-2.8 Nm

20-25

in-lbs

License plate, rear, keps nut, XL
1200C/C ANV/CP/CA/CB

2.33 REAR FENDER: ALL XL MODELS EXCEPT
XL 883N, XL 1200X/V, License Plate Bracket: XL
883R/L

2.3-2.8 Nm

20-25

in-lbs

License plate bolt

2.33 REAR FENDER: ALL XL MODELS EXCEPT
XL 883N, XL 1200X/V, License Plate Bracket: XL
1200C/C ANV/CP/CA/CB

2.3-2.8 Nm

20-25

in-lbs

License plate bracket, rear, fasteners:
XL 1200C/C ANV/CP/CA/CB

2.32 FRONT LICENSE PLATE: INDIA
MODELS, Front License Plate: XL Models (India)

1.1-1.7 Nm

10-15

in-lbs

License plate fasteners, front: XL
1200X/C/C ANV (India)

2.32 FRONT LICENSE PLATE: INDIA
MODELS, Front License Plate: XL Models (India)

1.1-1.7 Nm

10-15

in-lbs

License plate fasteners, front: XL
883L/N/R (India)

6.17 LICENSE PLATE LAMP MODULE: XL 883N,
XL 1200X/V, Installation: HDI

1.2-1.3 Nm

14-16

in-lbs

License plate lamp housing screw: XL
883N

2.37 REAR LICENSE PLATE: INDIA
MODELS, Rear License Plate: XL Models (India)

1.1-1.7 Nm

10-15

in-lbs

License plate screw: XL 883L/R (India)

2.37 REAR LICENSE PLATE: INDIA
MODELS, Rear License Plate: XL Models (India)

1.1-1.7 Nm

10-15

in-lbs

License plate screw: XL 883N, XL 1200X
(India)

2.33 REAR FENDER: ALL XL MODELS EXCEPT
XL 883N, XL 1200X/V, License Plate Bracket: XL
883R/L

2.3-2.8 Nm

20-25

in-lbs

License plate support bracket screws

4.20 EVAPORATIVE EMISSIONS CONTROL, Char-
coal Canister

23.0-29.8 Nm

17-22 ft-lbs

Master cylinder mounting bracket, rear,
screw: XL models

2.8 FRONT BRAKE MASTER CYLINDER, Install-
ation

10.9-16.3 Nm

96-144

in-lbs

Mirror stem locknut

2.29 CLUTCH CONTROL, Assembly and Installa-
tion

10.9-16.3 Nm

96-144

in-lbs

Mirror stem locknut

2.43 PASSENGER FOOTRESTS, XR 1200X

20.4-25.8 Nm

15-19 ft-lbs

Muffler bracket to footrest bracket screw:
XR 1200X

4.13 EXHAUST SYSTEM: XL MODELS, Installation

40.7-44.7 Nm

30-33 ft-lbs

Muffler interconnect bracket mounting
screw: XL Models

5.15 TRANSMISSION SPROCKET, Installation

40.7-44.8 Nm

30-33 ft-lbs

Muffler interconnect bracket mounting
screw: XR 1200X

4.14 EXHAUST SYSTEM: XR 1200X, Installation

61.0-67.8 Nm

45-50 ft-lbs

Muffler mount to frame, front fastener:
XR 1200X

4.14 EXHAUST SYSTEM: XR 1200X, Installation

20.3-27.1 Nm

15-20 ft-lbs

Muffler mount to frame, rear fastener:
XR 1200X

4.14 EXHAUST SYSTEM: XR 1200X, Installation

13.6-20.3 Nm

120-180

in-lbs

Muffler to front muffler mount fastener:
XR 1200X

4.13 EXHAUST SYSTEM: XL MODELS, Installation

20.4-25.8 Nm

15-19 ft-lbs

Muffler to interconnect bracket screw:
XL Models

4.14 EXHAUST SYSTEM: XR 1200X, Installation

13.6-20.3 Nm

120-180

in-lbs

Muffler to muffler bolt: XR 1200X

4.13 EXHAUST SYSTEM: XL MODELS, Installation

51.6-58.4 Nm

38-43 ft-lbs

Muffler torca clamp nut

4.14 EXHAUST SYSTEM: XR 1200X, Installation

13.6-20.3 Nm

120-180

in-lbs

Muffler to rear muffler mount fastener:
XR 1200X

5.14 TRANSMISSION INSTALLATION, Assembling
Crankcases

13.6-20.3 Nm

120-180

in-lbs

Neutral indicator switch

TORQUE VALUES XXIII

2013 Harley-Davidson Sportster Models Service

Manual

NOTES

TORQUE VALUE

FASTENER

6.26 NEUTRAL INDICATOR SWITCH, Replace-
ment

13.6-20.3 Nm

120-180

in-lbs

Neutral indicator switch

4.12 OXYGEN (O2) SENSOR, Installation

39.3-59.7 Nm

29-44 ft-lbs

O2 sensor

4.13 EXHAUST SYSTEM: XL MODELS, Installation

39.3-59.7 Nm

29-44 ft-lbs

O2 sensor

3.11 INSTALLING ENGINE IN CHASSIS, Pro-
cedure: XR 1200X/Apply LOCTITE 243 MEDIUM
STRENGTH THREADLOCKER AND SEALANT
(blue)

4.1-6.8 Nm

36-60

in-lbs

Oil cooler fastener: XR 1200X

3.12 PRECISION COOLING SYSTEM: XR
1200X, Oil Cooler/Apply LOCTITE 243 MEDIUM
STRENGHT THREADLOCKER AND SEALANT
(blue)

4.1-6.8 Nm

36-60

in-lbs

Oil cooler fastener: XR 1200X

3.22 BOTTOM END OVERHAUL:
ASSEMBLY, Crankcase

4.3-5.4 Nm

38-48

in-lbs

Oil deflector plate screw: XR 1200X

1.6 ENGINE OIL AND FILTER, Changing Oil and
Filter

0.7-1.1 Nm

6-10

in-lbs

Oil drain hose worm clamp

3.23 OIL FILTER MOUNT, Assembly

24.4-29.8 Nm

18-22 ft-lbs

Oil filter adapter

3.12 PRECISION COOLING SYSTEM: XR
1200X, Cylinder Head Oil Return Lines

12.2-17.6 Nm

108-156

in-lbs

Oil line quick connect fitting, cylinder
head return: XR 1200X

3.12 PRECISION COOLING SYSTEM: XR
1200X, Cylinder Head Oil Return Lines

9.5-12.2 Nm

84-108

in-lbs

Oil line retainer, front, nut: XR 1200X

6.31 OIL PRESSURE SWITCH, Installation

5.6-7.9 Nm

50-70

in-lbs

Oil pressure switch

6.31 OIL PRESSURE SWITCH, Installation

17.6-23.0 Nm

13-17 ft-lbs

Oil pressure switch adapter: XR 1200X

3.20 OIL PUMP: XL MODELS, Assembly

7.9-9.0 Nm

70-80

in-lbs

Oil pump cover screws

3.20 OIL PUMP: XL MODELS, Installation

11.3-13.6 Nm

100-120

in-lbs

Oil pump feed fitting

3.20 OIL PUMP: XL MODELS, Installation

9.6-11.8 Nm

85-105

in-lbs

Oil pump high pressure feed hose fitting
nut

3.20 OIL PUMP: XL MODELS, Installation

6.8-10.2 Nm

60-90

in-lbs

Oil pump high pressure feed hose to
crankcase fitting

3.12 PRECISION COOLING SYSTEM: XR
1200X, Oil Pump Lines

12.2-17.6 Nm

108-156

in-lbs

Oil pump quick connect fitting: XR 1200X

3.21 OIL PUMP: XR 1200X, Assembly

10.2-13.6 Nm

90-120

in-lbs

Oil pump rotor cover screw: XR 1200X

3.22 BOTTOM END OVERHAUL:
ASSEMBLY, Cam Gears and Gearcase Cover: XR
1200X

10.2-13.6 Nm

90-120

in-lbs

Oil pump rotor cover screw: XR 1200X

3.20 OIL PUMP: XL MODELS, Installation

14.1-16.9 Nm

125-150

in-lbs

Oil pump to crankcase screw

3.12 PRECISION COOLING SYSTEM: XR
1200X, Cylinder Head Oil Return Lines

9.5-12.2 Nm

84-108

in-lbs

Oil rigid line retainer, rear, screw: XR
1200X

3.12 PRECISION COOLING SYSTEM: XR
1200X, Oil Pump Lines

10.2-13.6 Nm

90-120

in-lbs

Oil rigid line retainer, rear, screw: XR
1200X

3.24 OIL TANK, Installation

4.1-6.8 Nm

36-60

in-lbs

Oil tank mounting screw

2.43 PASSENGER FOOTRESTS, XL Models

61-68 Nm

45-50 ft-lbs

Passenger footrest support bracket
fastener: XL Models

2.43 PASSENGER FOOTRESTS, XR 1200X

61-68 Nm

45-50 ft-lbs

Passenger footrest support bracket
fastener: XR 1200X

2.35 REAR FENDER: XR 1200X, Installation

4.1-6.8 Nm

36-60

in-lbs

Passenger pillion retainer post screw:
XR 1200X

XXIV TORQUE VALUES

2013 Harley-Davidson Sportster Models Service

Manual

NOTES

TORQUE VALUE

FASTENER

3.22 BOTTOM END OVERHAUL:
ASSEMBLY, Cam Gears and Gearcase Cover: XL
Models/ plus an additional 15-19 degrees of rota-
tion

26-29 Nm

19-21 ft-lbs

Pinion shaft locking nut: XR 1200X

3.22 BOTTOM END OVERHAUL:
ASSEMBLY, Cam Gears and Gearcase Cover: XR
1200X/ plus 15-19 degrees of rotation

26-29 Nm

19-21 ft-lbs

Pinion shaft locking nut: XR 1200X

3.22 BOTTOM END OVERHAUL:
ASSEMBLY, Crankcase

4.3-5.4 Nm

38-48

in-lbs

Piston oil jet screw

1.9 PRIMARY CHAIN, Free Play Adjustment

27.1-33.9 Nm

20-25 ft-lbs

Primary chain adjuster locknut

5.3 PRIMARY COVER, Installation

27.1-33.9 Nm

20-25 ft-lbs

Primary chain adjuster locknut

1.5 MAINTENANCE SCHEDULE, General

19.0-40.7 Nm

14-30 ft-lbs

Primary chaincase drain plug

1.10 TRANSMISSION LUBRICANT, Transmission
Lubrication/Apply LOCTITE 565 THREAD
SEALANT

19.0-40.7 Nm

14-30 ft-lbs

Primary chaincase drain plug

5.3 PRIMARY COVER, Installation

19.0-40.7 Nm

14-30 ft-lbs

Primary chaincase drain plug

5.3 PRIMARY COVER, Installation

11.3-13.6 Nm

100-120

in-lbs

Primary chain cover screw

1.5 MAINTENANCE SCHEDULE, General

10.2-13.6 Nm

90-120

in-lbs

Primary chain inspection cover

1.9 PRIMARY CHAIN, Free Play Adjustment

10.2-13.6 Nm

90-120

in-lbs

Primary chain inspection cover

2.15 REAR BRAKE CALIPER: XR 1200X, Installa-
tion

19.6-24.5 Nm

14-18 ft-lbs

Rear caliper mounting bolt

2.15 REAR BRAKE CALIPER: XR 1200X, Installa-
tion

19.6-24.5 Nm

14-18 ft-lbs

Rear caliper pin bolt

3.11 INSTALLING ENGINE IN CHASSIS, Pro-
cedure: XR 1200X

61.0-67.8 Nm

45-50 ft-lbs

Retainer plate, lower front, fastener

3.12 PRECISION COOLING SYSTEM: XR
1200X, Return Oil Manifold

9.5-12.2 Nm

84-108

in-lbs

Return oil manifold screw: XR 1200X

2.40 RIDER FOOT CONTROLS: XL MID-MOUNT
CONTROLS, Left Footrest and Shift Lever
Assembly

61-68 Nm

45-50 ft-lbs

Rider footrest support bracket mounting
screw

3.16 TOP END OVERHAUL: ASSEMBLY, Rocker
Covers

24.4-29.8 Nm

18-22 ft-lbs

Rocker cover, inner, large bolt

3.16 TOP END OVERHAUL: ASSEMBLY, Rocker
Covers

15.3-17.5 Nm

135-155

in-lbs

Rocker cover, inner, screw

3.16 TOP END OVERHAUL: ASSEMBLY, Rocker
Covers

15.3-17.5 Nm

135-155

in-lbs

Rocker cover, inner, small bolt

3.16 TOP END OVERHAUL: ASSEMBLY, Rocker
Covers

13.5-19.0 Nm

120-168

in-lbs

Rocker cover, outer, screw

2.20 FRONT FORK: XR 1200X, Assembly

90 Nm

66 ft-lbs

Rod guide case to inner tube: XR 1200X

2.36 SAREE GUARD: INDIA MODELS, Saree
Guard: XL 883R, XL 1200C/C ANV (India)

21.7-27.1 Nm

16-20 ft-lbs

Saree guard, left-front, passenger
footrest support bracket fastener

2.39 SEAT, Seat: XL Models

2.3-4.5 Nm

20-40

in-lbs

Seat mounting screw: XL Models

2.33 REAR FENDER: ALL XL MODELS EXCEPT
XL 883N, XL 1200X/V, XL 883R/L

10.9-17.6 Nm

96-156

in-lbs

Seat post bolt

2.33 REAR FENDER: ALL XL MODELS EXCEPT
XL 883N, XL 1200X/V, XL 1200C/C
ANV/CP/CA/CB

10.9-17.6 Nm

96-156

in-lbs

Seat post bolt

TORQUE VALUES XXV

2013 Harley-Davidson Sportster Models Service

Manual

NOTES

TORQUE VALUE

FASTENER

2.34 REAR FENDER AND LICENSE PLATE
BRACKET: XL 883N, XL 1200X/V, Assembly and
Installation

10.9-17.6 Nm

96-156

in-lbs

Seat post bolt

2.40 RIDER FOOT CONTROLS: XL MID-MOUNT
CONTROLS, Left Footrest and Shift Lever
Assembly

10.9-16.3 Nm

96-144

in-lbs

Shifter peg screw

2.41 RIDER FOOT CONTROLS: XL FORWARD
CONTROLS, Left Footrest and Shift Lever
Assembly

10.9-16.3 Nm

96-144

in-lbs

Shifter peg screw

2.42 RIDER FOOT CONTROLS: XR 1200X, Left
Footrest and Shift Lever Assembly

10.9-16.3 Nm

96-144

in-lbs

Shifter peg screw

2.41 RIDER FOOT CONTROLS: XL FORWARD
CONTROLS, Left Footrest and Shift Lever
Assembly

13.6-20.4 Nm

120-180

in-lbs

Shifter rod to shift lever screw

2.41 RIDER FOOT CONTROLS: XL FORWARD
CONTROLS, Left Footrest and Shift Lever
Assembly

13.6-20.4 Nm

120-180

in-lbs

Shifter rod to shift lever screw

2.41 RIDER FOOT CONTROLS: XL FORWARD
CONTROLS, Left Footrest and Shift Lever
Assembly

21.7-27.1 Nm

16-20 ft-lbs

Shift lever pinch screw

2.42 RIDER FOOT CONTROLS: XR 1200X, Left
Footrest and Shift Lever Assembly

13.6-20.3 Nm

120-180

in-lbs

Shift linkage fastener

3.11 INSTALLING ENGINE IN CHASSIS, Pro-
cedure: XR 1200X

13.6-20.3 Nm

120-180

in-lbs

Shift linkage pivot bolt

2.41 RIDER FOOT CONTROLS: XL FORWARD
CONTROLS, Left Footrest and Shift Lever
Assembly

17.6-23.0 Nm

13-17 ft-lbs

Shift pedal clevis screw

2.41 RIDER FOOT CONTROLS: XL FORWARD
CONTROLS, Adjusting Shift Pedal: Forward Con-
trols Models

9.5-14.9 Nm

84-132

in-lbs

Shift rod jamnuts

2.42 RIDER FOOT CONTROLS: XR
1200X, Adjusting Shift Lever

9.5-14.9 Nm

84-132

in-lbs

Shift rod jamnuts

2.41 RIDER FOOT CONTROLS: XL FORWARD
CONTROLS, Adjusting Shift Pedal: Forward Con-
trols Models

13.6-20.4 Nm

120-180

in-lbs

Shift rod screw

2.42 RIDER FOOT CONTROLS: XR
1200X, Adjusting Shift Lever

13.6-20.4 Nm

120-180

in-lbs

Shift rod screw

2.5 WHEELS, Rear Wheel

61-68 Nm

45-50 ft-lbs

Shock absorber mounting bolt

2.15 REAR BRAKE CALIPER: XR 1200X, Installa-
tion

61-68 Nm

45-50 ft-lbs

Shock absorber mounting bolt

2.22 BELT GUARD AND DEBRIS
DEFLECTOR, Belt Guard: XL Models

61-68 Nm

45-50 ft-lbs

Shock absorber mounting bolt

2.24 SHOCK ABSORBERS, Installation/Apply 2-3
drops of LOCTITE 243 MEDIUM STRENGTH
THREADLOCKER AND SEALANT (blue) to the
threads.

61-68 Nm

45-50 ft-lbs

Shock absorber mounting bolt

2.24 SHOCK ABSORBERS, Installation

61-68 Nm

45-50 ft-lbs

Shock absorber mounting bolt

XXVI TORQUE VALUES

2013 Harley-Davidson Sportster Models Service

Manual

NOTES

TORQUE VALUE

FASTENER

2.36 SAREE GUARD: INDIA MODELS, Saree
Guard: XL 883R, XL 1200C/C ANV (India)/Saree
Guards: Apply 2-3 drops of LOCTITE 243 MEDIUM
STRENGTH THREADLOCKER AND SEALANT to
the threads.

61-68 Nm

45-50 ft-lbs

Shock absorber mounting bolt

3.11 INSTALLING ENGINE IN CHASSIS, Pro-
cedure: XR 1200X

61.0-67.8 Nm

45-50 ft-lbs

Shock absorber mounting bolt

6.17 LICENSE PLATE LAMP MODULE: XL 883N,
XL 1200X/V, Installation: Domestic Only

61-68 Nm

45-50 ft-lbs

Shock absorber mounting bolt

6.17 LICENSE PLATE LAMP MODULE: XL 883N,
XL 1200X/V, Installation: HDI

61-68 Nm

45-50 ft-lbs

Shock absorber mounting bolt

2.5 WHEELS, Sealed Wheel Bearings

21.7-32.6 Nm

16-24 ft-lbs

Single caliper cast front wheel hub plate
screw

3.11 INSTALLING ENGINE IN CHASSIS, Pro-
cedure: XR 1200X

23.0-29.8 Nm

17-22 ft-lbs

Siren/canister bracket rear brake line
fastener

6.10 STARTER, Solenoid

7.3-9.0 Nm

65-80

in-lbs

Solenoid contact post jamnut

1.5 MAINTENANCE SCHEDULE, General

16.3-24.4 Nm

12-18 ft-lbs

Spark plug

1.5 MAINTENANCE SCHEDULE, General

16.3-24.4 Nm

12-18 ft-lbs

Spark plug

1.18 SPARK PLUGS, Installation

16.3-24.4 Nm

12-18 ft-lbs

Spark plug

6.5 SPEEDOMETER AND TACHOMETER: XR
1200X, Speedometer Installation

1.4-2.0 Nm

12-18

in-lbs

Speedometer and tachometer mounting
screw: XR 1200X

6.5 SPEEDOMETER AND TACHOMETER: XR
1200X, Trip Odometer Reset Switch Replace-
ment/XL 1200X

1.4-2.0 Nm

12-18

in-lbs

Speedometer and tachometer mounting
screw: XR 1200X

6.5 SPEEDOMETER AND TACHOMETER: XR
1200X, Tachometer Installation/XL 1200X

1.4-2.0 Nm

12-18

in-lbs

Speedometer and tachometer mounting
screw: XR 1200X

6.4 SPEEDOMETER: XL MODELS, Installation

0.9-1.4 Nm

8-12

in-lbs

Speedometer backplate fasteners: XL
models

1.5 MAINTENANCE SCHEDULE, General

6.2 Nm

55

in-lbs

Spoke nipple

1.8 TIRES AND WHEELS, Wheel Spokes

6.2 Nm

55

in-lbs

Spoke nipple

2.7 CHECKING AND TRUING WHEELS, Truing
Laced Wheels

6.2 Nm

55

in-lbs

Spoke nipple

C.1 COMPENSATING SPROCKET, Assembly and
Installation/Tighten in a star pattern

81.3 Nm

60 ft-lbs

Sprocket compensator bowl bolt, 1st
torque

C.1 COMPENSATING SPROCKET, Assembly and
Installation/Tighten in a star pattern

108.5 Nm

80 ft-lbs

Sprocket compensator bowl bolt, final
torque

2.27 REAR ENGINE MOUNT/ISOLATOR, Installa-
tion

9.0-13.6 Nm

80-120

in-lbs

Sprocket cover, forward and lower screw

2.27 REAR ENGINE MOUNT/ISOLATOR, Installa-
tion

9.0-13.6 Nm

80-120

in-lbs

Sprocket cover, forward and lower
screws

2.27 REAR ENGINE MOUNT/ISOLATOR, Installa-
tion

9.0-13.6 Nm

80-120

in-lbs

Sprocket cover, forward and lower
screws

3.11 INSTALLING ENGINE IN CHASSIS, Pro-
cedure: XL Models

9.0-13.6 Nm

80-120

in-lbs

Sprocket cover, forward and lower
screws

3.11 INSTALLING ENGINE IN CHASSIS, Pro-
cedure: XR 1200X

9.0-13.6 Nm

80-120

in-lbs

Sprocket cover, forward and lower
screws

TORQUE VALUES XXVII

2013 Harley-Davidson Sportster Models Service

Manual

NOTES

TORQUE VALUE

FASTENER

4.13 EXHAUST SYSTEM: XL MODELS, Installation

9.0-13.6 Nm

80-120

in-lbs

Sprocket cover, forward and lower
screws

5.6 DRIVE BELT, Drive Belt: XL Models

9.0-13.6 Nm

80-120

in-lbs

Sprocket cover, forward and lower
screws

5.6 DRIVE BELT, Idler Pulley: XR 1200X

9.0-13.6 Nm

80-120

in-lbs

Sprocket cover, forward and lower
screws

5.6 DRIVE BELT, Drive Belt: XR 1200X

9.0-13.6 Nm

80-120

in-lbs

Sprocket cover, forward and lower
screws

5.15 TRANSMISSION SPROCKET, Installation

9.0-13.6 Nm

80-120

in-lbs

Sprocket cover, forward and lower
screws

5.15 TRANSMISSION SPROCKET, Installation

9.0-13.6 Nm

80-120

in-lbs

Sprocket cover, forward and lower
screws

2.27 REAR ENGINE MOUNT/ISOLATOR, Installa-
tion

40.7-44.7 Nm

30-33 ft-lbs

Sprocket cover, rear screw

3.11 INSTALLING ENGINE IN CHASSIS, Pro-
cedure: XR 1200X

40.7-44.8 Nm

30-33 ft-lbs

Sprocket cover, rear screw

5.6 DRIVE BELT, Idler Pulley: XR 1200X

40.7-44.8 Nm

30-33 ft-lbs

Sprocket cover, rear screw

5.6 DRIVE BELT, Drive Belt: XR 1200X

40.7-44.8 Nm

30-33 ft-lbs

Sprocket cover, rear screw

5.15 TRANSMISSION SPROCKET, Installation

40.7-44.8 Nm

30-33 ft-lbs

Sprocket cover, rear screw

2.5 WHEELS, Rear Wheel

81.3 Nm

60 ft-lbs

Sprocket mounting screw, 1st torque

2.5 WHEELS, Rear Wheel

108.0 Nm

80 ft-lbs

Sprocket mounting screw, final torque

3.11 INSTALLING ENGINE IN CHASSIS, Pro-
cedure: XR 1200X

33.9-47.5 Nm

25-35 ft-lbs

Stabilizer link, lower, frame bracket,
front, mounting screw

3.11 INSTALLING ENGINE IN CHASSIS, Pro-
cedure: XL Models

33.9-47.5 Nm

25-35 ft-lbs

Stabilizer link, lower, frame bracket
mounting screw

2.27 REAR ENGINE MOUNT/ISOLATOR, Installa-
tion

33.9-47.5 Nm

25-35 ft-lbs

Stabilizer link, lower front, frame bracket
mounting screw

2.25 STABILIZER LINKS, Lower Front Stabilizer
Link

33.9-47.5 Nm

25-35 ft-lbs

Stabilizer link, lower front, frame bracket
mounting screw

3.16 TOP END OVERHAUL:
ASSEMBLY, Assembling Motorcycle After Top End
Repair

33.9-47.5 Nm

25-35 ft-lbs

Stabilizer link, lower front, frame bracket
mounting screw

2.25 STABILIZER LINKS, Upper Front Stabilizer
Link

74.6-88.2 Nm

55-65 ft-lbs

Stabilizer link, upper front, engine
bracket mounting screw

2.26 FRONT ENGINE MOUNT/ISOLATOR, Install-
ation

33.9-47.5 Nm

25-35 ft-lbs

Stabilizer link, upper front, frame bracket
mounting screw

2.27 REAR ENGINE MOUNT/ISOLATOR, Installa-
tion

33.9-47.5 Nm

25-35 ft-lbs

Stabilizer link, upper front, frame bracket
mounting screw

2.25 STABILIZER LINKS, Upper Front Stabilizer
Link

33.9-47.5 Nm

25-35 ft-lbs

Stabilizer link, upper front, frame bracket
mounting screw

3.11 INSTALLING ENGINE IN CHASSIS, Pro-
cedure: XR 1200X

33.9-47.5 Nm

25-35 ft-lbs

Stabilizer link, upper front, frame bracket
mounting screw

3.16 TOP END OVERHAUL:
ASSEMBLY, Assembling Motorcycle After Top End
Repair

33.9-47.5 Nm

25-35 ft-lbs

Stabilizer link, upper front, frame bracket
mounting screw

3.11 INSTALLING ENGINE IN CHASSIS, Pro-
cedure: XL Models

74.6-88.2 Nm

55-65 ft-lbs

Stabilizer link cylinder head bracket

XXVIII TORQUE VALUES

2013 Harley-Davidson Sportster Models Service

Manual

NOTES

TORQUE VALUE

FASTENER

3.11 INSTALLING ENGINE IN CHASSIS, Pro-
cedure: XR 1200X

74.6-88.2 Nm

55-65 ft-lbs

Stabilizer link cylinder head bracket

2.25 STABILIZER LINKS, Upper Front Stabilizer
Link

33.9-47.5 Nm

25-35 ft-lbs

Stabilizer link screw

2.25 STABILIZER LINKS, Lower Front Stabilizer
Link

33.9-47.5 Nm

25-35 ft-lbs

Stabilizer link screw

2.25 STABILIZER LINKS, Rear Stabilizer Link

33.9-47.5 Nm

25-35 ft-lbs

Stabilizer link screw

2.26 FRONT ENGINE MOUNT/ISOLATOR, Install-
ation

33.9-47.5 Nm

25-35 ft-lbs

Stabilizer link screw

2.26 FRONT ENGINE MOUNT/ISOLATOR, Install-
ation

33.9-47.5 Nm

25-35 ft-lbs

Stabilizer link screw

2.27 REAR ENGINE MOUNT/ISOLATOR, Installa-
tion

33.9-47.5 Nm

25-35 ft-lbs

Stabilizer link screw

3.11 INSTALLING ENGINE IN CHASSIS, Pro-
cedure: XL Models

33.9-47.5 Nm

25-35 ft-lbs

Stabilizer link screw

3.11 INSTALLING ENGINE IN CHASSIS, Pro-
cedure: XL Models

33.9-47.5 Nm

25-35 ft-lbs

Stabilizer link screw

3.11 INSTALLING ENGINE IN CHASSIS, Pro-
cedure: XL Models

33.9-47.5 Nm

25-35 ft-lbs

Stabilizer link screw

3.11 INSTALLING ENGINE IN CHASSIS, Pro-
cedure: XL Models

33.9-47.5 Nm

25-35 ft-lbs

Stabilizer link screw

3.11 INSTALLING ENGINE IN CHASSIS, Pro-
cedure: XR 1200X

33.9-47.5 Nm

25-35 ft-lbs

Stabilizer link screw

3.11 INSTALLING ENGINE IN CHASSIS, Pro-
cedure: XR 1200X

33.9-47.5 Nm

25-35 ft-lbs

Stabilizer link screw

3.11 INSTALLING ENGINE IN CHASSIS, Pro-
cedure: XR 1200X

33.9-47.5 Nm

25-35 ft-lbs

Stabilizer link screw

6.10 STARTER, Installation

1.8-2.4 Nm

16-21

in-lbs

Starter motor oil line clamp fastener

6.10 STARTER, Installation

17.6-27.1 Nm

13-20 ft-lbs

Starter mounting bolt

6.10 STARTER, Installation

6.8-9.6 Nm

60-85

in-lbs

Starter positive terminal nut

6.10 STARTER, Solenoid

6.8-9.0 Nm

60-80

in-lbs

Starter ring terminal hex nut

6.24 ALTERNATOR, Assembly and Installa-
tion/Screw must be flush with plate. Do not exceed
torque specification.

6.3 Nm

56

in-lbs

Stator harness retainer screw

2.16 BRAKE LINES, Rear Brake Line: XL Models

14.9-18.9 Nm

132-168

in-lbs

Stop lamp, rear, switch: XL Models

2.16 BRAKE LINES, Rear Brake Line: XR 1200X

14.9-18.9 Nm

132-168

in-lbs

Stop lamp, rear, switch: XR 1200X

3.11 INSTALLING ENGINE IN CHASSIS, Pro-
cedure: XL Models

8.1-13.6 Nm

72-120

in-lbs

Stop lamp switch bracket screw

6.9 BATTERY TRAY, Installation

8.1-13.6 Nm

72-120

in-lbs

Stop lamp switch bracket screw

6.21 REAR STOP LAMP SWITCH, Replacement

14.9-18.9 Nm

132-168

in-lbs

Stop lamp switch to tee nut

2.36 SAREE GUARD: INDIA MODELS, Saree
Guard: XL 883R, XL 1200C/C ANV (India)

10.9-17.6 Nm

96-156

in-lbs

Strut cover fastener

2.36 SAREE GUARD: INDIA MODELS, Saree
Guard: XL 883R, XL 1200C/C ANV (India)

10.9-17.6 Nm

96-156

in-lbs

Strut cover fastener

6.19 REAR TURN SIGNALS, XL 883R/L

14.9-24.4 Nm

132-216

in-lbs

Strut cover screw

TORQUE VALUES XXIX