Harley Davidson Softail Delux FLSTN BIKE 2011-2015. Service Manual — page 45
Figure B-13.
Figure B-13.
Main Harness 1 of 3: 2013 Softail (FXS/B)
Main Harness 1 of 3: 2013 Softail (FXS/B)
2
1
ACC
OFF
IGN
2
1
BK
BK
GN
BE
BE
BK
BK
BK
BN
TN
W/BE
W/BE
W/BE
W/BK
W/BK
BE/W
BE/O
BE/O
8
8
2
2
4
4
5
5
6
6
7
7
1
1
9
9
10
10
12
12
CAN Low
CAN High
High Beam Indicator
Battery Fuse
Neutral Indicator
Ground
Oil Pressure Indicator
Fuel Level
Left Turn Indicator
Right Turn Indicator
Ignition
Switch
Speedometer
W/R
W/R
W/BK
W/R
W/O
W/Y
W/Y
W/Y
W/Y
R/O
R/O
R/O
W
BE/PK
BK/GN
BK/GN
BK/GN
BK/GN
BK/GN
BE/W
R/BN
R/BN
R/BN
BE/O
1
1
2
2
3
3
4
4
5
5
6
6
7 8 4 5 6 2 1 3
7 8 4 5 6 2 1 3
Left Turn Indicator
High Beam Indicator
Oil Pressure Indicator
Right Turn Indicator
Neutral Indicator
Battery Fuse
Indicator
Lamps
A
A
B
B
C
C
D
D
Fuel Pump Power
Fuel Level Sender
Sender Ground
Pump Ground
Front WSS High
Front Fuel Injector
Running Lights Power
Fuel Level
System Power
Sender Ground
Front WSS Low
Fuel
Pump
W/O
R/O
W/R
R/O
W
BE/PK
GN/Y
V
W
O
BK/GN
BE/BK
BK/GN
BK/GN
BK/GN
BE/PK
BK/GN
BE/PK
BK/GN
A
ET
Sensor
1
2
3
4
See Front Lighting
And Hand Controls
See Front Lighting
And Hand Controls
1
2
3
4
5
6
[31A]
1
[22A-2]
A
B
Rear
Fuel Injector
R/GN
BK/W
GY/Y
DLC
Fuse
Block
Ignition
Coil
1
2
3
4
5
6
[64B]
W/R
W/BK
R/BE
BE/R
BK
4
3
P&A
15A
2
1
Battery
15A
B
A
Main
40A
R/Y
R/O
R
R
R
R
R
R/BE
R/GN
A
B C D
GN/BE
GY/BE
LGN/BN
LGN/V
GN/GY
GN/V
R/W
W/R
R/W
1
2
3
TPS
A
B C
MAP Sensor
1
2
1
2
Active Intake
See
Main
Har
ness
(3
of
3):
FXS
/B
and
FLS
IAT
IAC
A
B C D
1
2
3
A
B C
1
2
1
2
A
B C D
BK/W
BK/W
BK/W
R/GN
GY
GY/O
GN/O
GN/W
GY/W
B
A
A
B
A
B C D
B
800
200
BK/W
W/BK
BE/O
W/GY
R/Y
R/O
R/W
O/BE
BE/Y
BE/W
BK/O
O/BK
BE/R
R/BN
W/BE
W/GY
W/BK
[22A-1]
[33B]
[33A]
[39B]
[39A]
[21B]
[21A]
BE
BK
BK
W/BK
BE/Y
BE/W
O/BE
O/BK
W/R
W/Y
W/Y
1
2
3
4
See Front
Lighting
And Hand
Controls
1
2
4
Fuel
Gauge
R/O
4
3
2
1
See Front
Lighting
And Hand
Controls
A
B
A
B
Front
Fuel
Injector
A
B
1
2
4
A
B
Front
WSS
(ABS
Only)
R/GN
GN/Y
[24A]
[38A]
ET
Sensor
Rear
Ignition
Coil
System
P
o
w
er
System
P
o
w
er
IA
C
B
Lo
w
Rear
Fuel
Injector
5V
Sensor
Ground
ION
Sense
F
ront
Ignition
Coil
LGN/BK
LGN/Y
LGN/O
LGN/GY
LGN/BE
GY/BN
GN/BN
BE/BK
R
R
R
GND 1
BK
BK
BE
R/GN
[91A]
[88A]
[88B]
[178A]
[178B]
[89A]
[89B]
[80A]
[80B]
[87A]
[87B]
[84B]
[84A]
[117B]
[117A]
[83B]
[83A]
[90B]
[90A]
[85B]
[85A]
IA
C
B
High
IA
C
A
Lo
w
IA
C
A
High
Map
Input
5V
Sensor
P
o
w
er
IA
T
System
P
o
w
er
Activ
e
Intak
e
5V
Sensor
P
o
w
er
5V
Sensor
Ground
5V
Sensor
Ground
1
2
ACR
1
2
[203FA]
[203FB]
System
P
o
w
er
A
CR
1
2
ACR
1
2
[203RA]
[203RB]
System
P
o
w
er
A
CR
5V
Sensor
Ground
TPS
BK
BK
O
BK
R
1
2
3
4
5
6
7
8
9 10 13 14 15 16 17 18
1
2
3
4
5
6
7
8
9 10 13 14 15 16 17 18
1
2
3
4
5
6
7
8
9 10 11 12 13 14 15
Rear
Ignition
Coil
F
ront
Ignition
Coil
F
ront
HO2
Heater
Ground
VSS
Input
F
ront
Fuel
Injector
Rear
Fuel
Injector
Map
Input
JSS
Signal
ION
Sense
Ground
CAN
Lo
w
CAN
High
Rear
HO2
Heater
Ground
CKP
Sensor
High
F
ront
HO2
Sensor
IA
C
A
High
CKP
Sensor
Lo
w
Activ
e
Intak
e
Exhaust
Actuator
A
CR
Enab
le
Purge
Solenoid
IA
T
5V
Sensor
Ground
ET
Sensor
5V
Sensor
P
o
w
er
Ground
IA
C
A
Lo
w
IA
C
B
High
IA
C
B
Lo
w
Exhaust
F
eedbac
k
TPS
16 17 18
1
2
3
4
5
6
7
8
9 10 11 12 13 14 15 16 17 18
System
P
o
w
er
Rear
HO2
Sensor
Batter
y
Fuse
ECM
[78B-1]
[78A-1]
[78B-2]
[78A-2]
[20B]
[20A]
BK/PK
LGN/BE
LGN/BK
LGN/GY
GN/GY
GN/BE
GY
BK
LGN/BN
LGN/V
LGN/O
LGN/R
LGN/Y
R/W
R/O
W/R
GN
GN/BN
GY/BE
BK/GN
BK/GN
GY/BN
R/GN
BK/O
GY/W
GY/Y
GN/W
W/BK
GN/O
GN/V
BK/W
GY/O
GN/Y
R
BK/PK
LGN/R
LGN/R
R/GN
R/GN
[141B]
[141A]
[167B]
[167A]
et00581
Figure B-14. Main Harness 2 of 3: 2013 Softail (FLS)
Figure B-14.
Figure B-14.
Main Harness 2 of 3: 2013 Softail (FLS)
Main Harness 2 of 3: 2013 Softail (FLS)
R/BK
GY/BN
BK/W
R/GR
1
1
Starter
Solenoid
[128B]
[128A]
1
1
1
1
Rear
Brake
Switch
BE/GN
BK
BK
1
1
Oil
Pressure
Switch
W/O
1
1
1
1
Neutral
Switch
[131B-2]
[131A-2]
[131B-1]
[131A-1]
[122B-1]
[122A-1]
[254B]
[254A]
[122B-2]
[122A-2]
1
1
BK
W
LGN/Y
BK/GN
A
B C
A
B C
VSS
[65B]
[65A]
R/W
A
B
A
B
Purge
Solenoid
[95B]
[95A]
[166B]
[166A]
R/GN
R/GN
LGN/BK
1
2
3
1
2
3
JSS
BK
[133A]
[133B]
[120A]
[120B]
LGN/GY
R/W
BK
BK
BK
BK
1
2
3 4
BE
BE
BE/R
BE/R
BE/R
BE/V
BE/BN
BK/GN
BK
BK
A3 A4 B2 C3 C4 D2 D3 E2 E3 E4 F3
G4 H2
J3
K2 K3 K4 L2 L3
M2 M3 M4
F4
Star
t
Enab
le
Secur
ity
RF
Antenna
Secur
ity
Antenna
Lo
w
Ignition
Switch
Input
Engine
Stop
Switch
Input
CAN
High
Neutr
al
Switch
Input
CAN
Lo
w
Oil
Pressure
Switch
Input
Hor
n
P
o
w
er
Br
ak
e
Switch
Input
Fuel
Pump
P
o
w
er
Ground
Secur
ity
Siren
Running
Light
P
o
w
er
Right
Rear
T
ur
n
Signal
Br
ak
e
Light
P
o
w
er
Left
Rear
T
ur
n
Signal
Star
ter
Solenoid
P
o
w
er
System
P
o
w
er
F
ront
Running/F
og
Light
PWR
Accessor
y
P
o
w
er
High
Beam
P
o
w
er
Lo
w
Beam
P
o
w
er
Batter
y
P
o
w
er
BCM
1
A3
A2
Secur
ity
Antenna
High
A2
A4 B2 C3 C4 D2 D3 E2 E3 E4 F3
G4 H2
J3
J2
F
ront
Right
T
ur
n
Signal
J2
J4
F
ront
Left
T
ur
n
Signal
J4 K2 K3 K4 L2 L3
L4
L4 M2 M3 M4
F4
1
BE/R
BE/O
BE
BE/GN
BK/GN
BE/BK
BE/V
BE/BN
BE/PK
R/BN
R/GN
R/BK
W/BE
W/GY
R/V
W/BK
BE/W
BE/Y
W/GN
W/GN
W/R
R/Y
R/Y
W/O
R
W
R
R
[259A]
[259B]
[255A]
[255B]
[179A]
[179B]
[242A]
[242B]
[209A]
[209B]
[168A]
[168B]
Rear WSS
(ABS Only)
A
B
O/BN
O/PK
Rear HCU
(ABS Only)
A
B C D
A
B
A
B C D
BK
BK
O/Y
O/V
O/W
1
2
3
4
1
2
3
4
Active
Exhaust
BK
LGN/O
LGN/BE
R/GN
R/GN
2
1
2
1
Security
Antenna
R
BK
Battery
Starter
Stud
BK
R
R
R
1
2
1
2
2
1
2
1
Front
HO2 Sensor
CKP
Sensor
[79A]
[79B]
BK
BK/W
GN/BN
BK/GN
R
W
V
W/GN
BK
R/O
Front HCU
(ABS Only)
Horn
A
B
C
D
1
1
A
B
C
D
O/GN
O/GY
BK
BK
O/R
R/V
(ABS Only)
ECU
1
2
4
5
6
7
9
10
11
12
13
15
18
19
20
1
2
4
5
6
7
9
10
11
12
13
15
18
19
20
F
ront
HCU
P
o
w
er
F
ront
HCU
Apply
F
ront
HCU
Release
F
ront
WSS
Lo
w
Ground
Rear
HCU
Release
Rear
HCU
Apply
Rear
HCU
P
o
w
er
Batter
y
P
o
w
er
Rear
WSS
Lo
w
Rear
WSS
High
F
ront
WSS
High
CAN
High
CAN
Lo
w
Batter
y
P
o
w
er
O/GN
O/BN
O/GY
O/BK
O/PK
O/BE
W/BK
BK
O/R
O/W
W/R
O/Y
O/V
R
R
W/R
BK/W
W/BK
W/GY
R/Y
R/O
R/W
O/BE
BE/Y
BK/O
BK/O
BE/W
BE/O
O/BK
BE/R
R/BN
W/BE
LGN/BK
LGN/Y
LGN/O
LGN/GY
LGN/BE
GY/BN
GN/BN
BE/BK
BK/PK
BK/PK
BE/PK
R
R
R
BK
BE
BK
GND 2
GND 1
R
Voltage
Regulator
Stator
P
N
P
N
1
3
1
3
2
2
BK
BK
BK
BK
[77A]
[77B]
[47B]
[47A]
See Rear Lighting
See
Main
Har
ness
(1
or
2
of
3):
FXS
/B
or
FLS
[121A-2]
[121B-2]
[121A-1]
[121B-1]
1
2
3
1
2
3
Security Siren
(Optional)
[142B]
[142A]
[137B]
[137A]
[142B]
[142A]
W/GN
W/GN
BK
R/O
(If
Equipped)
Anti-theft
Tracking Module
2
1
3
C
D
A
B
2
1
3
C
D
A
B
P
o
w
er
Signal
Ground
Ground
Star
t
Enab
le
Not
Used
Not
Used
BK
BK
R/O
W/GN
[266B]
[266A]
Secur
ity
Antenna
Lo
w
Secur
ity
Antenna
High
Front O2 Heater
Ground
5V Sensor Power
JSS Signal
Sensor Ground
CKP Sensor Low
CKP Sensor High
Oil Pressure Switch
Input
System Power
GY
BK
3
4
3
4
5V Sensor
Ground
Front O2 Sensor
System
P
o
w
er
F
ront
HCU
P
o
w
er
F
ront
HCU
Apply
F
ront
HCU
Release
Ground
Ground
Exhaust
F
eedbac
k
Exhaust
Actuator
Ground
Ground
Hor
n
P
o
w
er
Rear
HCU
Release
Rear
HCU
Apply
Rear
HCU
P
o
w
er
Star
ter
Solenoid
P
o
w
er
System
P
o
w
er
5V
Sensor
P
o
w
er
VSS
Input
Ground
Purge
Solenoid
P
o
w
er
Secur
ity
Siren
Ground
Rear
WSS
Lo
w
Rear
WSS
High
[19A]
1
2
3 4
1
2
3
[40A]
Rear HO2
Sensor
1
2
1
2
3
3
4
4
System
P
o
w
er
Rear
O2
Heater
Ground
GY
BK
Rear
O2
Sensor
5V
Sensor
Ground
V
W
[18A]
BK
R
W
[138B]
[138A]
et00582
Figure B-15. Main Harness 3 of 3: 2013 Softail (FXS/B and FLS)
Figure B-15.
Figure B-15.
Main Harness 3 of 3: 2013 Softail (FXS/B and FLS)
Main Harness 3 of 3: 2013 Softail (FXS/B and FLS)
1
2
3
BE
BK
BK
BE
LP/
Stop/Tail
Canada
R/Y
R/Y
1
3
BK
BK
BK
BK
[40B]
[18B] & [19B] - FXS/B
LP
DOM
GN
GN
BK
BK
1
2
3
4
[18B]
1
3
BK
BK
BK
BK
[40B]
[19B]
LP
HDI
Left Rear
LED STT
Right Rear
LED STT
W
W
R
R
GN
GN
BK
BK
1
2
3
4
W
W
R
R
BK
1
2
4
[18B] & [19B] - FLS
Left & Right
Rear STT
Left & Right
Rear STT
Left & Right
Rear STT
Left & Right
Rear STT
R
W
BK
BK
BE
BE
1
2
4
V
V
BK
R
W
R
W
W
BK
1
2
4
[18B] & [19B] - FLS
[40B]
[18B] & [19B] - FXS/B
BK
BK
BE
BE
1
2
4
V
V
BK
BE
O/W
Right Rear
Directional
Lamp
1
2
3
4
5
6
7
8
4
3
2
1
1
2
1
2
Left Rear
Directional
Lamp
1
2
1
2
Stop/Tail
Lamp
HDI
Only
Rear Lighting
FLSTC,FLSTF/B
FLSTN
See
Main Harness
(2 Of 2)
See
Main Harness
(2 Of 2)
See
Main Harness
(2 Of 2)
FXST
4
3
2
1
[19B]
[19A]
[7B]
[18B]
[18A]
[40B]
[40A]
BK/BN
BE/BN
BE/BK
BE/BK
BE/BN
BK/BN
BK/V
BE/V
BE/R
BE/R
BK/V
BE/V
BK
BK
BK
BE
BE
BK
BK
BE
O/W
R/Y
V
V
1
2
3
5
6
7
[7B]
1
2
3
4
5
6
BE/BN
BE/BK
BE/V
BE/R
BK
BE
Tail Lamp
Tail
HDI Only
Tail
HDI Only
Fendertip Lamp
Only Available On DOM FLSTC
Left Rear
Directional
Lamp
Brake Light
Tail
DOM Only
Tail
DOM Only
1
2
1
2
3
1
2
3
4
1
2
3
4
5
6
1
2
1
2
1
2
3
1
2
4
3
2
1
Right Rear
Directional
Lamp
Left Rear
Directional
Lamp
Brake Light
Tail Lamp
1
2
1
2
3
1
2
3
4
1
2
3
4
5
6
1
2
1
2
1
2
4
3
2
1
Right Rear
Directional
Lamp
[18A]
[18B]
[19B]
[19B]
[18B]
[19A]
[18A]
[93B]
[93A]
BE
BK
BK
O/W
R/Y
BE
BK
O/W
R/Y
V
BK
V
BK
V
BK
V
BE
BK
BK
O/W
R/Y
BE
BK
BK
BK
BK
O/W
R/Y
V
V
BK
V
BK
BK
BK
V
[93B]
[93A]
[45A]
[45B]
[19A]
[94B]
[94A]
1
2
3
4
5
6
[94B]
[94A]
BE/V
BE/R
BE/BN
BE/BK
BE
BK
1
2
3
5
6
7
[7B]
BE/BN
BE/BK
BE/V
BE/R
BK
BE
BE/V
BE/R
BE/BN
BE/BK
BE
BK
R
et00583
Figure B-16. Rear Lighting: 2013 Softail
Figure B-16.
Figure B-16.
Rear Lighting: 2013 Softail
Rear Lighting: 2013 Softail
SUBJECT
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
PAGE NO.
APPENDIX
C
ABS
C.1
FASTENER TORQUE VALUES
FASTENER TORQUE VALUES IN THIS
CHAPTER
The table below lists torque values for all fasteners presented
in this chapter.
NOTES
TORQUE VALUE
FASTENER
C.5 ABS BRAKE LINES, HCU to Front Brake Cal-
iper
4.1-5.4 Nm
36-48
in-lbs
ABS front brake line 90 degree fitting bolt
C.3 HYDRAULIC CONTROL UNIT (HCU), Front
Hydraulic Control Unit (HCU)
13.6-16.3 Nm
120-144
in-lbs
Banjo bolts to front HCU
C.3 HYDRAULIC CONTROL UNIT (HCU), Rear
Hydraulic Control Unit (HCU)
13.6-16.3 Nm
120-144
in-lbs
Banjo bolts to rear HCU
C.5 ABS BRAKE LINES, HCU to Front Brake Cal-
iper
23.1-29.9 Nm
17-22 ft-lbs
Banjo bolt to front caliper
C.5 ABS BRAKE LINES, Front Master Cylinder to
Front HCU
23.1-29.9 Nm
17-22 ft-lbs
Banjo bolt-to-front master cylinder
C.5 ABS BRAKE LINES, Front Master Cylinder to
Front HCU
13.6-16.3 Nm
120-144
in-lbs
Banjo bolt to HCU
C.5 ABS BRAKE LINES, HCU to Front Brake Cal-
iper
13.6-16.3 Nm
120-144
in-lbs
Banjo bolt to HCU
C.5 ABS BRAKE LINES, Rear HCU to Rear Brake
Caliper
13.6-16.3 Nm
120-144
in-lbs
Banjo bolt to HCU
C.5 ABS BRAKE LINES, Rear HCU to Rear Brake
Caliper
23.1-29.9 Nm
17-22 ft-lbs
Banjo bolt to rear caliper
C.5 ABS BRAKE LINES, Rear Master Cylinder to
Rear HCU
13.6-16.3 Nm
120-144
in-lbs
Banjo bolt to rear HCU
C.5 ABS BRAKE LINES, Rear Master Cylinder to
Rear HCU
23.1-29.9 Nm
17-22 ft-lbs
Banjo bolt to rear master cylinder
C.3 HYDRAULIC CONTROL UNIT (HCU), Rear
Hydraulic Control Unit (HCU)
5.0-10.0 Nm
36-72
in-lbs
HCU, rear, bracket screws
C.3 HYDRAULIC CONTROL UNIT (HCU), Rear
Hydraulic Control Unit (HCU)
2.7-4.7 Nm
24-42
in-lbs
HCU, rear, clamp screw
C.3 HYDRAULIC CONTROL UNIT (HCU), Front
Hydraulic Control Unit (HCU)
6.1-9.5 Nm
54-84
in-lbs
HCU screws, lower front
C.3 HYDRAULIC CONTROL UNIT (HCU), Front
Hydraulic Control Unit (HCU)
2.7-4.1 Nm
24-36
in-lbs
HCU screws, rear cover to front
C.3 HYDRAULIC CONTROL UNIT (HCU), Front
Hydraulic Control Unit (HCU)
5.4-8.1 Nm
48-72
in-lbs
HCU screws, upper front
C.4 WHEEL SPEED SENSORS, Rear Wheel
Speed Sensor
4.1-5.4 Nm
36-48
in-lbs
Splash guard screw
C.2 ELECTRONIC CONTROL UNIT
(ECU), Installation: All But FXSB
4.1-5.4 Nm
36-48
in-lbs
Splash guard screw: all but FXSB
C.5 ABS BRAKE LINES, Rear Master Cylinder to
Rear HCU/Use LOCTITE 565 THREAD SEALANT
16.3-20.3 Nm
12-15 ft-lbs
Stoplight switch, rear
C.5 ABS BRAKE LINES, Rear Master Cylinder to
Rear HCU
40.6-47.4 Nm
30-35 ft-lbs
Stoplight switch bracket fastener
2013 Softail Service: Appendix C ABS C-1
C.2
ELECTRONIC CONTROL UNIT (ECU)
REMOVAL: ALL BUT FXSB
1.
Remove seat.
To prevent accidental vehicle start-up, which could cause
death or serious injury, remove main fuse before pro-
ceeding. (00251b)
2.
Disarm security system, if equipped and remove main
fuse.
3.
Remove right side saddlebag, if present.
NOTE
Rear wheel may have to be raised slightly to allow for splash
guard removal.
4.
Remove splash guard.
5.
See
. Detach body control module (BCM) (1)
from electrical panel and remove both electrical con-
nectors.
6.
See
. Detach electronic control unit (ECU) (1)
from electrical panel and remove electrical connector.
INSTALLATION: ALL BUT FXSB
TORQUE VALUE
FASTENER
4.1-5.4 Nm
36-48
in-lbs
Splash guard screw: all but
FXSB
1.
See
. Connect ECU connector and install ECU
(1) onto electrical panel.
2.
See
. Connect both BCM connectors and install
BCM (1) onto electrical panel.
3.
Install splash guard. Tighten splash guard screw(s) to
36-48
in-lbs
(4.1-5.4 Nm).
4.
Install right side saddlebag, if removed.
5.
Install main fuse.
Be sure that all lights and switches operate properly before
operating motorcycle. Low visibility of rider can result in
death or serious injury. (00316a)
6.
Test for correct operation.
After installing seat, pull upward on seat to be sure it is
locked in position. While riding, a loose seat can shift
causing loss of control, which could result in death or
serious injury. (00070b)
7.
Install seat.
1
5
4
3
2
sm06996
1. BCM
2. Purge solenoid connector receptacle
3. Security siren connector receptacle
4. Wheel speed sensor connector
5. Security siren
Figure C-1. Body Control Module (BCM): All But FXSB
C-2 2013 Softail Service: Appendix C ABS
1
2
2
sm06997
1. Electronic control unit (ECU)
2. Electrical panel fasteners
Figure C-2. Electrical Panel
REMOVAL: FXSB
1.
Remove main fuse.
2.
Remove rear wheel. See
.
3.
Remove splash guard.
4.
See
. Remove WSS connector (1).
5.
Disconnect ECU connector.
6.
Remove ECU (2) from panel.
INSTALLATION: FXSB
1.
See
. Install ECU (2).
2.
Connect ECU connector.
3.
Install WSS connector (1).
4.
Install splash guard.
5.
Install rear wheel. See
6.
Install main fuse.
1
2
sm07685
1. WSS connector
2. ECU
Figure C-3. ECU
2013 Softail Service: Appendix C ABS C-3
C.3
HYDRAULIC CONTROL UNIT (HCU)
FRONT HYDRAULIC CONTROL UNIT (HCU)
TOOL NAME
PART NUMBER
DIGITAL TECHNICIAN II
HD-48650
BASIC VACUUM BRAKE BLEEDER
SNAP-ON BB200A
TORQUE VALUE
FASTENER
2.7-4.1 Nm
24-36
in-lbs
HCU screws, rear cover to
front
6.1-9.5 Nm
54-84
in-lbs
HCU screws, lower front
5.4-8.1 Nm
48-72
in-lbs
HCU screws, upper front
13.6-16.3 Nm
120-144
in-lbs
Banjo bolts to front HCU
Removal
1.
Disconnect front HCU electrical connector.
NOTE
For best results, use the BASIC VACUUM BRAKE BLEEDER
(Part No. Snap-On BB200A) or equivalent tool to drain the
brake systems.
2.
Drain front brake system.
NOTE
Plug open HCU ports and seal banjo fittings to prevent leakage
and contamination.
3.
See
. Remove banjo bolts (6) to release brake
lines from front HCU. Discard sealing washers.
4.
Remove screws (4, 7, 11) and separate front HCU (13)
from front and rear covers (8, 12).
Installation
1.
See
. Place rear cover (12) on front HCU (13)
and secure with screws (11). Tighten screws to 24-36
in-lbs
(2.7-4.1 Nm).
2.
Attach electrical connector to front HCU (13).
3.
Place front cover (8) into position and secure with screws
(4, 7). Tighten screws to the following torque specs.
a.
Screws (7) to 54-84
in-lbs
(6.1-9.5 Nm).
b.
Screws (4) to 48-72
in-lbs
(5.4-8.1 Nm).
4.
Install banjo bolts (6) with
new
sealing washers (5).
Tighten to 120-144
in-lbs
(13.6-16.3 Nm).
When any hydraulic brake component, line or connection
is loosened or replaced on an ABS motorcycle, Digital
Technician II must be used during the brake bleeding
procedure to verify all air is removed from the system.
Failure to properly bleed the brake system could adversely
affect braking, which could result in death or serious injury.
(00585c)
5.
Fill and bleed brake systems. See
.
NOTE
For best results, use the BASIC VACUUM BRAKE BLEEDER
(Part No. Snap-On BB200A) or equivalent tool.
6.
To confirm that the brake systems are properly connected
and air is completely purged, install master cylinder
reservoir covers, connect motorcycle to DIGITAL TECH-
NICIAN II (Part No. HD-48650) and perform "ABS Service"
procedure in the "Tool Box" menu.
After repairing the brake system, test brakes at low speed.
If brakes are not operating properly, testing at high speeds
can cause loss of control, which could result in death or
serious injury. (00289a)
7.
Test brake system.
a.
Turn ignition switch ON. Pump brake hand lever to
verify operation of the brake lamp.
b.
Test ride the motorcycle. If the brakes feel spongy,
bleed the system again.
C-4 2013 Softail Service: Appendix C ABS
7
10
9
6
8
5
4
13
11
12
1
3
2
sm06941
1. Master cylinder-to-front HCU line
2. Clip (3)
3. Front HCU-to-caliper line
4. Screw (2)
5. Sealing washer (4)
6. Banjo bolt (2)
7. Screw (2)
8. Front cover
9. Clip (2)
10. Bracket
11. screw (2)
12. Rear cover
13. Front hydraulic control unit
Figure C-4. Front Hydraulic Control Unit
REAR HYDRAULIC CONTROL UNIT (HCU)
TOOL NAME
PART NUMBER
DIGITAL TECHNICIAN II
HD-48650
BASIC VACUUM BRAKE BLEEDER
SNAP-ON BB200A
TORQUE VALUE
FASTENER
5.0-10.0 Nm
36-72
in-lbs
HCU, rear, bracket screws
2.7-4.7 Nm
24-42
in-lbs
HCU, rear, clamp screw
13.6-16.3 Nm
120-144
in-lbs
Banjo bolts to rear HCU
Removal
1.
Remove electrical panel. See
.
2.
Disconnect rear HCU electrical connector.
NOTE
For best results, use the BASIC VACUUM BRAKE BLEEDER
(Part No. Snap-On BB200A) or equivalent tool to drain the
brake systems.
3.
Drain rear brake system.
NOTE
Plug open HCU ports and seal banjo fittings to prevent leakage
and contamination.
4.
See
. Remove banjo bolts (6) to release brake
lines from rear HCU. Discard sealing washers.
5.
Remove screw (9), clamp (10), and rear HCU (11).
Installation
1.
See
. If bracket (1) was removed, install bracket
with washers (2) and screws (3). Tighten screws to 36-72
in-lbs
(5.0-10.0 Nm).
2.
Install rear HCU, and secure with clamp (10) and screw
(9). Tighten screw to 24-42
in-lbs
(2.7-4.7 Nm).
3.
Attach electrical connector to rear HCU (11).
4.
Loosely install banjo bolts (6) with
new
sealing washers
(5).
5.
Install alignment cover (7) over banjo bolts.
6.
Tighten banjo bolts to 120-144
in-lbs
(13.6-16.3 Nm).
7.
See
. Verify both brake lines at rear HCU are
properly positioned.
When any hydraulic brake component, line or connection
is loosened or replaced on an ABS motorcycle, Digital
Technician II must be used during the brake bleeding
procedure to verify all air is removed from the system.
Failure to properly bleed the brake system could adversely
affect braking, which could result in death or serious injury.
(00585c)
8.
Fill and bleed brake systems. See
.
NOTE
For best results, use the BASIC VACUUM BRAKE BLEEDER
(Part No. Snap-On BB200A) or equivalent tool.
9.
Install electrical panel. See
10. To confirm that the brake systems are properly connected
and air is completely purged, install master cylinder
reservoir covers, connect motorcycle to DIGITAL TECH-
NICIAN II (Part No. HD-48650) and perform "ABS Service"
procedure in the "Tool Box" menu.
After repairing the brake system, test brakes at low speed.
If brakes are not operating properly, testing at high speeds
can cause loss of control, which could result in death or
serious injury. (00289a)
2013 Softail Service: Appendix C ABS C-5
11. Test brake system.
a.
Turn ignition switch ON. Pump brake foot pedal to
verify operation of the brake lamp.
b.
Test ride the motorcycle. If the brakes feel spongy,
bleed the system again.
11
1
2
3
4
5
6
7
9
8
10
sm06946
1. Bracket
2. Washer (2)
3. Screw (2)
4. Sealing washer (4)
5. Rear HCU-to-caliper line
6. Banjo bolt (2)
7. Alignment cover
8. Master cylinder-to-rear HCU line
9. Screw
10. Clamp
11. Rear HCU
Figure C-5. Rear Hydraulic Control Unit (HCU)
2
3
4
1
sm07072
1. Rear HCU-to-caliper line
2. Master cylinder-to-rear HCU line
3. Rear HCU
4. Alignment cover
Figure C-6. Rear HCU Fittings Properly Installed
C-6 2013 Softail Service: Appendix C ABS
C.4
WHEEL SPEED SENSORS
FRONT WHEEL SPEED SENSOR
Removal
NOTE
Fuel tank crossover hose does not need to be disconnected.
Once all other connections to fuel tank have been removed,
fuel tank can be slid back enough to reveal handlebar switch
assembly connectors.
1.
Slide fuel tank rearward. See
.
2.
See
or
. Disconnect front WSS
connector (1).
3.
See
. Cut cable straps (1) and remove clips (3)
to release front wheel speed sensor cable from brake
hose.
4.
All but FLSTC:
Remove clip (2).
5.
FLSTC:
Cut cable straps (4).
6.
See
. Remove front wheel speed sensor clip.
7.
Retract axle until front wheel speed sensor is free. See
.
NOTE
The wheel speed sensor works in conjunction with the ABS
encoder bearing installed in the wheel hub. If necessary, see
for removal and installation
instructions.
1
2
3
4
ed03156
1. Front WSS [167]
2. Left hand control [24]
3. Headlamp [38]
4. Auxiliary lamp switch [109]
Figure C-7. Under Fuel Tank Left Side: FXS
5
4
1
2
3
6
sm07179a
1. Instruments [20]
2. Left hand control [24]
3. Fuel gauge [117]
4. Front wheel speed sensor [167]
5. Headlamp [38]
6. Front fender tip lamp [32]: FLSTC
Figure C-8. Under Fuel Tank Left Side
3
4
1
2
sm07056
1. Cable strap (2)
2. Clip: all but FLSTC
3. Clip (3)
4. Cable strap: FLSTC (2)
Figure C-9. WSS Cable Rounting
2013 Softail Service: Appendix C ABS C-7
sm07049
Figure C-10. Front Wheel Speed Sensor Cable Clip
Installation
NOTES
•
Always keep the wheel speed sensor and ABS encoder
bearing away from magnetic fields. Items such as magnetic
parts trays, magnetic base dial indicators, alternator rotors,
etc. will damage sensor. Never pull wheel speed sensor
cable taut or use to retain wheel, axle or other compon-
ents.
•
Install wheel speed sensor with index pin on the outboard
side or sensor will be damaged during installation.
1.
Push axle through
new
front wheel speed sensor and left
fork slider.
2.
Secure front wheel. See
. Be sure to
rotate front wheel speed sensor until index pin makes
contact with shoulder on fork slider as shown in
3.
See
or
. Connect front WSS con-
nector (1).
4.
See
. Install
new
cable straps (1) to crimped
ends of fitting and install clips (3) to secure front wheel
speed sensor cable to brake hose.
5.
All but FLSTC:
Install clip (2).
6.
FLSTC:
Install
new
cable straps (4).
7.
See
. Install front wheel speed sensor clip.
8.
Install fuel tank. See
.
sm04027
Figure C-11. Front Wheel Speed Sensor Index Pin (ABS
Models)
REAR WHEEL SPEED SENSOR
TORQUE VALUE
FASTENER
4.1-5.4 Nm
36-48
in-lbs
Splash guard screw
Removal
1.
Remove right saddlebag, if installed.
2.
Remove splash guard.
3.
See
. Disconnect rear wheel speed sensor
connector (4).
4.
See
. Remove cable strap (1) and both clips
(3).
5.
Remove axle. See
.
NOTE
The wheel speed sensor works in conjunction with the ABS
encoder bearing installed in the wheel hub. If necessary, see
for removal and installation
instructions.
C-8 2013 Softail Service: Appendix C ABS
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