Harley Davidson Softail Delux FLSTN BIKE 2011-2015. Service Manual — page 26
FXS/T/B
FLSTC, FLSTF/B, FLSTN, FLS
1
1
2
3
3
4
4
5
5
6
6
7
7
8
8
16
9
9
10
10
11
11
12
12
10
10
13
13
15
14
14
sm02681e
9.
1.
Lockwasher
Headlamp housing
2.
10.
Adapter ring
Washer
11.
3.
Lockwasher
Trim ring
4.
12.
Screw
Bolt
13.
5.
Bolt
Headlamp
6.
14.
Halogen bulb
Mounting block
15.
7.
Mounting ring
Boot
8.
16.
Nut
Screw
Figure 7-34. Headlamps
7-28 2013 Softail Service: Electrical
7.15
TAIL LAMP: ALL BUT FLSTN
GENERAL
FXS (with tail lamp for Canada) and FLS (all but Domestic and
California) license plate lamp use a non-replaceable LED bulb.
The entire lamp assembly must be replaced. See
SIGNALS AND RUNNING LIGHTS, Lamp Replacement
for
license plate lamp (with tail lamp for Canada) replacement.
FLSTC, and FLSTF/B Softail models are equipped with a tail
lamp that uses a mini harness and circuit board to simplify
replacement.
The FXST uses the same type assembly, but the lens and
base are oriented 180 degrees opposite from the other models.
These models also use a different mini-harness than the other
models.
BULB REPLACEMENT
TORQUE VALUE
FASTENER
2.3-2.7 Nm
20-24
in-lbs
Tail lamp lens screws
1.
See
. Remove two screws and lens (1) from
base.
2.
Press locking tab and remove 4-Pin multilock connector
(3) from circuit board.
3.
Rotate bulb socket 1/4 turn counterclockwise and remove
from tail lamp assembly. Gently pull bulb from socket.
4.
Coat base of
new
bulb with ELECTRICAL CONTACT
LUBRICANT. Install
new
bulb into socket.
5.
Insert socket into tail lamp assembly and rotate 1/4 turn
clockwise.
6.
Connect 4-Pin multilock connector to circuit board.
7.
Install lens to base with two screws. Tighten screws to
20-24
in-lbs
(2.3-2.7 Nm).
Be sure that all lights and switches operate properly before
operating motorcycle. Low visibility of rider can result in
death or serious injury. (00316a)
8.
Turn ignition on and test for proper tail lamp operation.
BASE REPLACEMENT
TOOL NAME
PART NUMBER
TERMINAL PICK TOOL
HD-41475-100
TORQUE VALUE
FASTENER
4.5-5.4 Nm
40-48
in-lbs
Headlamp circuit board/pin
housing screw: All but FLSTN
2.3-2.7 Nm
20-24
in-lbs
Headlamp lens base screws:
All but FLSTN
1.
Remove two screws and lens from base.
2.
Press locking tab and remove 4-Pin multilock connector
from circuit board.
3.
See
. Using a TERMINAL PICK TOOL (Part
No. HD-41475-100), press locking tabs and remove two
2-Pin turn signal connectors and 6-Pin Power In connector
from circuit board.
4.
See
. Remove screw, pin housing (1) and cir-
cuit board (2) from base.
5.
Remove base from rear fender.
68140-98
3
4
1
2
sm02683
1. Lens
2. Base
3. 4-Pin multilock connector
4. Bulb assembly
Figure 7-35. Tail Lamp: FLSTC, FLSTF/B
2
1
sm02561
1. Terminal pick
2. 2-Pin connector
Figure 7-36. Removing 2-Pin Connectors
2013 Softail Service: Electrical 7-29
H-D
USA
68830-98
2
1
sm02562
1. Pin housing
2. Circuit board
Figure 7-37. Pin Housing and Circuit Board
6.
Install
new
base to rear fender. Install circuit board/pin
housing to base with screw, nut and washer. Tighten screw
to 40-48
in-lbs
(4.5-5.4 Nm).
7.
See
. Install connectors to circuit board.
8.
Install lens to base with two screws. Tighten screws to
20-24
in-lbs
(2.3-2.7 Nm).
Be sure that all lights and switches operate properly before
operating motorcycle. Low visibility of rider can result in
death or serious injury. (00316a)
9.
Turn ignition on and test for proper tail lamp and turn signal
operation.
4
3
2
1
sm02563
1. Tail lamp [93]
2. Left turn signal [18]
3. Right turn signal [19]
4. Power in [94]
Figure 7-38. Wire Location at Connectors
NOTE
Refer to
. Cavity numbers are on back side of sec-
ondary locks. All FXST components are oriented 180 degrees
from above and the turn signal connectors are reversed.
Table 7-7. Tail Lamp Wires
CAVITY
WIRE COLOR
TYPE
NO.
FUNCTION
1
V
2-pin Multilock
[18]
Right turn signal
2
BK
1
V
2-pin Multilock
[19]
Left turn signal
2
BK
1
BE
4-pin Multilock
[93]
Tail lamp
2
HDI only-O/W or open in
U.S. Markets
3
R/Y
4
BK
1
O/W
6-pin Multilock
[40]
Power in
2
BN
(V on FXST)
3
BE
4
R/Y
5
V
(BN on FXST)
6
BK
7-30 2013 Softail Service: Electrical
7.16
TAIL LAMP: FLSTN
BULB REPLACEMENT
See
. To change a bulb, remove the lens (4), turn
the bulb 1/4 turn counterclockwise while pressing the bulb into
the lamp housing (3), and remove the bulb. Replace the bulb
and install the lens.
TAIL LAMP REPLACEMENT
TORQUE VALUE
FASTENER
6.8-10.2 Nm
60-90
in-lbs
License plate support
fasteners: FLSTN
6.8-10.2 Nm
60-90
in-lbs
Tail lamp fasteners: FLSTN
0.9-3.4 Nm
8-30
in-lbs
Tail lamp connector cover
fastener: FLSTN
3.4-5.6 Nm
30-50
in-lbs
License plate bracket
fasteners: FLSTN
1.
Remove rear fender. See
2.
See
. Remove reflector (1). Remove license
plate bracket fasteners (6).
3.
Remove bolt (2), washer (4) and nut (5) securing clamp
to license plate bracket.
4.
See
. Remove fastener (1). Disengage tail
lamp connector cover (2) from clip (3).
2
5
6
4
3
1
sm02687
1. Screws (3)
2. Tail lamp connector
3. Lamp housing
4. Lens
5. Nuts (3)
6. Rubber grommet
Figure 7-39. Tail Lamp Assembly
5
4
1
2
3
6
sm02688
1. Reflector
2. Bolt
3. Clamp
4. Washer
5. Nut
6. Fasteners (2)
Figure 7-40. License Plate Bracket
3
2
1
sm02689
1. Fastener
2. Tail lamp connector cover
3. Clip
Figure 7-41. Tail Lamp Connector Cover
2013 Softail Service: Electrical 7-31
5.
See
. Disconnect tail lamp connector (2).
6.
See
. Remove plastic covers (3) from tail lamp
threads. Remove fasteners (1).
7.
Push grommet (2) to outside of fender.
8.
See
. If license plate support (1) was removed,
install clip on inside of fender and tighten fasteners (2) to
60-90
in-lbs
(6.8-10.2 Nm).
NOTE
Before removing tail lamp wires from connector, or harness
from fender clips, carefully note routing for reinstallation.
9.
Remove tail lamp wire terminals from connectors. See
A.13 DEUTSCH DT SEALED CONNECTORS
.
10. Install
new
terminals into connector. See
11. See
. To install tail lamp, route harness through
hole in fender and lubricate rubber grommet (2) with
alcohol or glass cleaner. Place grommet into position.
12. Place tail lamp into position and install fasteners (1).
Tighten fasteners to 60-90
in-lbs
(6.8-10.2 Nm). Install
plastic covers (3).
13. See
. Connect tail lamp connector (2).
14.
. Slide tail lamp connector cover (2) into clip
(3). Install fastener (1) and tighten to 8-30
in-lbs
(0.9-3.4
Nm).
15. See
. Place license plate bracket in place on
tail lamp. Install but do not tighten license plate bracket
fasteners (6). Install clamp (3). Install bolt (2), washer (4)
and nut (5).
16. Tighten license plate bracket fasteners to 30-50
in-lbs
(3.4-5.6 Nm).
3
2
1
sm02690
1. Left turn signal connector [19]
2. Tail lamp connector [93]
3. Right turn signal connector [18]
Figure 7-42. Tail Lamp Connector
2
3
1
sm02691
1. Fasteners (2)
2. Grommet
3. Plastic covers
Figure 7-43. Tail Lamp
2
1
sm02692
1. License plate support
2. Fasteners
Figure 7-44. License Plate Support
7-32 2013 Softail Service: Electrical
7.17
AUXILIARY LAMPS: FLSTC, FLSTN
AUXILIARY LAMP BULB
Removal
1.
See
. Loosen trim ring fastener (1) as required
to pull trim ring (2) from lip of auxiliary lamp housing (5).
2.
Disconnect auxiliary lamp connector (4) from bulb (6).
3.
Remove nesting ring (7) at back of auxiliary lamp (8).
Handle bulb carefully and wear eye protection. Bulb con-
tains gas under pressure, which, if not handled carefully,
could cause serious eye injury. (00062b)
4.
See
. Rotate bulb/pin housing 1/4 turn counter-
clockwise and remove from auxiliary lamp. Discard bulb/pin
housing.
Installation
Never touch the quartz bulb. Fingerprints will etch the
glass and decrease bulb life. Handle the bulb with paper
or a clean, dry cloth. Failure to do so could result in bulb
damage. (00210b)
1.
See
. Install
new
bulb/pin housing in auxiliary
lamp and rotate 1/4 turn clockwise.
2.
See
. Place nesting ring (7) at back of auxiliary
lamp (8) with the concave side up.
3.
Connect auxiliary lamp connector (4) to bulb (6).
4.
Place nesting ring over edge of lamp housing (5). Rotate
nesting ring until index tab engages slot at bottom of lamp
housing.
5.
Holding nesting ring in place, rotate auxiliary lamp so that
index tabs at back engage slots in nesting ring.
6.
Install trim ring (2) over lip of lamp housing. Rotate trim
ring so that fastener (1) is centered at bottom, and then
tighten fastener until snug.
6
8
7
5
4
3
2
1
sm02693
1. Trim ring fastener
2. Trim ring
3. Nut
4. Connector
5. Auxiliary lamp housing
6. Bulb
7. Nesting ring
8. Auxiliary lamp
Figure 7-45. Auxiliary Lamp Bulb: Typical
sm02694
Figure 7-46. Auxiliary Lamp Bulb/Pin Housing
FLSTC MODELS
TORQUE VALUE
FASTENER
8.1-13.6 Nm
72-120
in-lbs
Auxiliary lamp bracket:
FLSTC, FLSTN
Auxiliary Lamp Bracket Removal
1.
Detach quick release windshield. See
.
2013 Softail Service: Electrical 7-33
2.
Detach wiring.
a.
Remove fuel tank fasteners and slide tank back to
reveal connectors. See
b.
Disconnect 2-place Multilock auxiliary lamp connector
[73] under fuel tank, left side.
c.
Disconnect 6-place Multilock front turn signal con-
nector [31] under fuel tank.
3.
See
. Remove upper and lower bracket hard-
ware (6, 7) and spacer (8). Remove auxiliary lamp bracket
(9).
Auxiliary Lamp Bracket Installation
1.
See
. Place auxiliary lamp bracket (9) in posi-
tion. Loosely install upper and lower bracket hardware (6,
7). Verify that spacers (8) are installed on upper fasteners.
2.
Attach auxiliary lamp housings (11) to bracket if necessary.
See Auxiliary Lamp Housing Installation later in this sec-
tion.
3.
Connect wiring for front turn signals [31] and auxiliary
lamps [73].
4.
Tighten the auxiliary lamp bracket hardware (6, 7) to 72-
120
in-lbs
(8.1-13.6 Nm).
5.
Slide fuel tank into position and install fasteners. See
.
6.
Place windshield in position. Adjust windshield height so
that top of windshield is at rider's eye level while seated
on motorcycle and fasten securely. See
.
Auxiliary Lamp Housing Removal
1.
See
. Remove screws (5) that secure the turn
signal lamps (1) to the mounting bracket (3).
2.
Detach auxiliary lamp connector [73].
a.
Remove fuel tank fasteners and slide tank back to
reveal connectors. See
.
b.
Disconnect 2-place Multilock auxiliary lamp connector
[73] under fuel tank, left side.
c.
Remove auxiliary lamp terminals. See
in the
appendix.
3.
Remove appropriate terminal(s) from socket housing.
4.
Use a flare nut socket to remove the nuts (2) that secure
the auxiliary lamp housings (11) to bracket. Remove aux-
iliary lamp and pull wires through vinyl conduit.
Auxiliary Lamp Housing Installation
1.
See
. Place auxiliary lamp housings (11) in
position. Use a flare nut socket to snug the nut (2) that
secures the lamp to the bracket.
2.
Push lamp wires back into the vinyl conduit. Insert wire
terminals into connector. Route the harness back into
position and mate connectors.
3.
Aim auxiliary lamps. See
FLSTC, FLSTN, Adjustment: FLSTC/FLSTN Models
4.
Install the screws (5) that secure the turn signal lamps to
the mounting bracket (3).
7-34 2013 Softail Service: Electrical
8
9
4
3
2
1
5
10
17
18
11
14
13
12
15
16
7
6
sm02695
10.
1.
Auxiliary lamp connector
Turn signal lamp
2.
11.
Nut
Auxiliary lamp housing
12.
3.
Toggle switch nut
Mounting bracket
4.
13.
Clamp block
Label
14.
5.
Toggle switch
Screw
6.
15.
Bracket hardware, upper
Auxiliary lamp wiring harness
16.
7.
Cable strap
Bracket hardware, lower
8.
17.
Spacer
Belleville Washer
18.
9.
Swivel block
Lamp bracket
Figure 7-47. Auxiliary Lamp Bracket: FLSTC
2013 Softail Service: Electrical 7-35
FLSTN MODELS
TORQUE VALUE
FASTENER
8.1-13.6 Nm
72-120
in-lbs
Auxiliary lamp bracket:
FLSTC, FLSTN
Auxiliary Lamp Bracket Removal
1.
Detach wiring.
a.
Remove fuel tank fasteners and slide tank back to
reveal connectors. See
b.
Disconnect 2-place Multilock auxiliary lamp connector
[73] under fuel tank, left side.
c.
Disconnect 6-place Multilock front turn signal con-
nector [31] under fuel tank.
2.
See
. Remove upper and lower bracket hard-
ware (8, 9). Remove auxiliary lamp bracket.
Auxiliary Lamp Bracket Installation
1.
See
. Place auxiliary lamp bracket (5) in posi-
tion. Loosely install upper and lower bracket hardware (8,
9).
2.
Attach auxiliary lamps to bracket if necessary. See
7.17 AUXILIARY LAMPS: FLSTC, FLSTN, FLSTN Models
3.
Connect wiring for front turn signals [31] and auxiliary
lamps [73].
4.
See
. Tighten the auxiliary lamp bracket hard-
ware (8, 9) to 72-120
in-lbs
(8.1-13.6 Nm).
5.
Slide fuel tank into position and install fasteners. See
.
4
5
6
7
8
9
1
2
3
sm02696
1. Trim ring fastener
2. Trim ring
3. Nut
4. Bulb
5. Auxiliary lamp bracket
6. Connector
7. Auxiliary lamp housing
8. Nesting ring
9. Auxiliary lamp
Figure 7-48. Auxiliary Lamp Bracket: Typical
7-36 2013 Softail Service: Electrical
3
2
1
4
5
6
7
18
17
16
15
14
13
12
11
10
19
20
21
9
8
sm02697
12.
1.
Collar (2)
Turn signal lens
2.
13.
Turn signal bulb
Nesting ring (2)
14.
3.
Auxiliary lamp
Turn signal lamp
4.
15.
Adapter (2)
Trim ring
16.
5.
Trim ring fastener
Auxiliary lamp bracket
6.
17.
Main harness connector [31]
Toggle switch nut
18.
7.
Label
Auxiliary lamp connector [73]
8.
19.
Bracket hardware, upper (2)
Toggle switch
20.
9.
Auxiliary lamp wiring harness
Bracket hardware, lower (2)
10.
21.
Auxiliary lamp housing
Cable strap
11. Nut (2)
Figure 7-49. Auxiliary Lamp Bracket: FLSTN
Auxiliary Lamp Housing Removal
1.
Remove auxiliary lamp bulb. See
LAMPS: FLSTC, FLSTN, Auxiliary Lamp Bulb
.
2.
Detach auxiliary lamp connector [73].
a.
Remove fuel tank fasteners and slide tank back to
reveal connectors. See
b.
Disconnect 2-place Multilock auxiliary lamp connector
[73] under fuel tank, left side.
c.
Remove auxiliary lamp terminals. See
3.
Remove appropriate terminal(s) from auxiliary lamp bulb
socket housing.
4.
See
. Remove nut (11) that secures auxiliary
lamp housing (10) and turn signal lamp (3) to auxiliary
lamp bracket (5). Remove auxiliary lamp and turn signal
lamp.
5.
Remove adapter (4) from turn signal lamp.
Auxiliary Lamp Housing Installation
1.
See
. Install adapter (4) on turn signal lamp
(3). Install turn signal lamp in auxiliary lamp bracket (5).
2.
Install auxiliary lamp housing (10) over turn signal lamp
threads.
NOTE
See
. In next step, be sure top of collar (1) is facing
up.
2013 Softail Service: Electrical 7-37
3.
See
. Install collar (12) and nut (11) over turn
signal lamp wire. Tighten nut finger tight. Do not fully
tighten nut at this time.
4.
Place auxiliary lamp ring at back of
new
lamp with the
concave side up.
5.
Install terminals into auxiliary lamp bulb socket housing.
6.
Install lamp fitting auxiliary lamp ring over edge of lamp
housing. Rotate auxiliary lamp ring so that index tab
engages slot at bottom of lamp housing.
7.
Holding auxiliary lamp ring in place, rotate lamp so that
index tab at back engages slot in auxiliary lamp ring.
8.
Install lamp door over lip of lamp housing. Rotate lamp
door so that screw is centered at bottom, and then tighten
door screw until snug.
9.
Adjust auxiliary lamps. See
FLSTC, FLSTN, Adjustment: FLSTC/FLSTN Models
.
2
1
sm02698
1. Top of collar
2. Bottom of collar
Figure 7-50. Collar
ADJUSTMENT: FLSTC/FLSTN MODELS
TORQUE VALUE
FASTENER
20.3-24.4 Nm
15-18 ft-lbs
Auxiliary lamp nut, FLSTC
4.1-6.8 Nm
36-60
in-lbs
Signal lamp mounting bracket
screws
20.3-24.4 Nm
15-18 ft-lbs
Auxiliary lamp nut, FLSTN
4.1-6.8 Nm
36-60
in-lbs
Signal lamp mounting bracket
screws
1.
Check headlamp alignment. Adjust if necessary. See
2.
With a rider seated on the motorcycle and the front wheel
pointed straight ahead, turn on the headlamp high beam.
3.
See
. Mark the center of the headlamp high
beam by making a vertical line through the horizontal line
already drawn on the wall. Properly adjusted, the beam
should project an equal area of light to the left and right
of the vertical centerline (1).
4.
Turn the headlamp off.
5.
Measure the distance from the headlamp horizontal
centerline down to the horizontal centerline of the left
auxiliary lamp. Now measure the distance from the head-
lamp vertical centerline out to the vertical centerline of the
same lamp.
6.
Repeat measurements performed in previous step on right
auxiliary lamp.
7.
From the headlamp high beam centerlines, perform the
measurements taken in previous steps to locate the left
and right auxiliary lamp centerlines on the wall (2, 3).
8.
Turn on the headlamp high beam again. With a rider
seated on the motorcycle, verify that it is still aligned with
the horizontal and vertical centerlines.
9.
Turn on the headlamp low beam and cover both the
headlamp and the right auxiliary lamp. Adjust the left
auxiliary lamp so the entire high intensity zone is both
below and to the right of the centerlines (4).
10. Leave the headlamp covered. Remove cover from right
auxiliary lamp and place over left auxiliary lamp. Adjust
the right auxiliary lamp so the entire high intensity zone is
both below and to the right of the centerlines (5).
11. Tighten auxiliary lamps on FLSTC models.
a.
See
. Loosen screws (5) to detach turn
signal lamps (1) from mounting bracket (3).
b.
Insert flare nut socket at bottom of turn signal
mounting bracket and tighten locknut to 15-18 ft-lbs
(20.3-24.4 Nm).
c.
Start two screws to secure turn signal lamp to
mounting bracket. Verify that conduit fits in slot at
back of bracket and is not pinched. Alternately tighten
screws to 36-60
in-lbs
(4.1-6.8 Nm).
12.
FLSTN:
Tighten auxiliary lamps.
a.
See
. Loosen trim ring fastener (16) and
remove trim ring (15) from auxiliary lamp housing
(10).
NOTE
Minimize auxiliary lamp movement while tightening to
maintain alignment.
b.
While holding auxiliary lamp steady, tighten nut (11)
to 15-18 ft-lbs (20.3-24.4 Nm).
c.
Install lamp fitting auxiliary lamp ring over edge of
lamp housing. Rotate auxiliary lamp ring to engage
index tab with slot at bottom of lamp housing.
d.
Start two screws securing turn signal lamp to
mounting bracket. Verify that conduit fits in slot at
back of bracket and is not pinched. Tighten screws
to 36-60
in-lbs
(4.1-6.8 Nm).
13. Verify auxiliary lamp alignment.
7-38 2013 Softail Service: Electrical
5
4
3
2
1
sm02699
1. Adjust headlamp high beam for proper height and lateral alignment
2. Locate left side auxiliary lamp relative to high beam centerlines
3. Locate right side auxiliary lamp relative to high beam centerlines
4. Adjust high intensity beam below and right of left side auxiliary lamp centerlines
5. Adjust high intensity beam below and right of right side auxiliary lamp centerlines
Figure 7-51. Auxiliary Lamp Aiming
2013 Softail Service: Electrical 7-39
7.18
TURN SIGNALS AND RUNNING LIGHTS
BULB REPLACEMENT: BULLET STYLE
1.
Locate latch slot on circumference of turn signal lamp lens.
Insert a small flat blade screw driver or coin and turn 1/4
turn to remove lens.
2.
Push bulb in and rotate 1/4 turn counterclockwise to
remove.
3.
Inspect contacts in socket. If necessary, clean contacts
with a small wire brush and electrical contact cleaner.
4.
Evenly apply dielectric grease to the contacts and bottom
of the
new
bulb.
5.
Push and rotate
new
bulb into socket.
6.
Snap in and rotate lens to position latch slot on bottom.
BULB REPLACEMENT: FLAT LENS STYLE
To change a bulb, remove the lens, turn the bulb 1/4 turn
counterclockwise while pressing the bulb into the housing, and
remove the bulb. Replace the bulb and install the lens.
NOTE
If after replacing a bulb, the turn signal or running lamp will not
light, check the wiring, the ground at the socket and/or the
switch.
LAMP REPLACEMENT
TORQUE VALUE
FASTENER
16.3-21.7 Nm
12-16 ft-lbs
Rear turn signal housing
fastener: FXS, FLS
28.5-36.6 Nm
21-27 ft-lbs
Rear fender support to fender
fasteners: FXS, FLS
16.3-21.7 Nm
12-16 ft-lbs
Rear turn signal housing
fastener
20.4-25.8 Nm
15-19 ft-lbs
Turn signal bar screws:
FLSTN
0.9-3.4 Nm
8-30
in-lbs
Tail lamp fastener: FLSTN
All Models
NOTE
See
7.17 AUXILIARY LAMPS: FLSTC, FLSTN
for front turn
signal replacement on FLSTC and FLSTN models. For all other
models, follow the instructions below.
1.
Remove seat.
To prevent accidental vehicle start-up, which could cause
death or serious injury, remove main fuse before pro-
ceeding. (00251b)
2.
Remove main fuse.
3.
Change turn signal lamp following the steps outlined in
one of the procedures which follow.
4.
Install main fuse.
After installing seat, pull upward on seat to be sure it is
locked in position. While riding, a loose seat can shift
causing loss of control, which could result in death or
serious injury. (00070b)
5.
Install seat.
Be sure that all lights and switches operate properly before
operating motorcycle. Low visibility of rider can result in
death or serious injury. (00316a)
6.
Turn ignition on and test for proper turn signal operation.
sm02701
Figure 7-52. Lens Cap Removal
1
2
3
sm07233
1. Right hand controls [22-1]
2. Right hand controls [22-2]
3. Front turn signals [31]
Figure 7-53. Under Fuel Tank Right Side
7-40 2013 Softail Service: Electrical
Front Turn Signals
NOTE
Before removing turn signal wires, carefully note routing. In
particular, pay close attention to the locations of cable straps
which must be replaced.
1.
All But FLSTC, FLSTN:
The turn signal wiring is hard
wired to the handlebar switch assemblies. Remove switch
assembly. See
7.35 HANDLEBAR CONTROL MODULES
, and
2.
FLSTC, FLSTN:
Remove fuel tank to reveal front turn
signal connector [31]. See
3.
FLSTC, FLSTN:
Disconnect [31] and remove terminals
from turn signal connector.
4.
All but FLSTC, FLSTN:
Detach front turn signals from
mounting point.
a.
See
. On right side, hold retainer (6) and
loosen ball stud clamp (4) to remove turn signal.
b.
On left side, remove nut (5) from mirror, loosen jamnut
and remove ball stud clamp (4) to detach turn signal.
5.
All But FLSTC, FLSTN:
Detach front turn signals from
mounting point.
a.
Hold retainer (6) and loosen ball stud clamp (4) to
remove turn signal.
b.
See
. On left side, loosen locknut (3) from
turn signal bracket (2), remove ball stud (6) to detach
turn signal.
6.
Install
new
front turn signal.
a.
Attach signal to mounting point as appropriate to
model being serviced.
b.
FLSTC, FLSTN:
Route wiring to connector [31] loca-
tion and install terminals in connector. Attach con-
nectors.
c.
Verify that turn signal points straight ahead.
7.
All But FLSTC, FLSTN:
Install handlebar switch assembly,
handlebars, switch housing.
8.
Slide fuel tank into position and install fasteners. See
.
1
2
3
4
5
6
7
sm02721
1. Turn signal
2. Jamnut
3. Ball stud
4. Ball stud clamp
5. Nut (left side only)
6. Retainer and washer (right side only)
7. To handlebar switch assembly (hardwired)
Figure 7-54. Front Turn Signals: FXST, FLSTF/B, FXS
2013 Softail Service: Electrical 7-41
5
2
3
1
4
6
7
sm07173
1. Mirror
2. Turn signal bracket
3. Locknut
4. Acorn nut
5. Lockwasher
6. Ball stud
7. Set screw
Figure 7-55. Front Turn Signals: FLS, FLSTFB, FXS
Front Turn Signals: FLSTC, FLSTN
For lamp replacement of FLSTC, and FLSTN models, see
7.17 AUXILIARY LAMPS: FLSTC, FLSTN
Rear Turn Signals: All But FLSTN, FXS, FLS,
FXSB
NOTE
Before removing turn signal wires, carefully note routing. In
particular, pay close attention to the locations of cable straps
which must be replaced.
1.
Disconnect turn signal wiring.
a.
Disconnect right turn signal [18] and left turn signal
[19] connectors from within tail lamp. See
.
b.
Remove wire terminals from turn signal connectors.
2.
Detach turn signal from mount.
a.
FLSTC:
see
. Remove the screw (1) to
detach turn signal from mount (2).
b.
All but FLSTC:
see
. Detach fender sup-
port hardware. See
Remove screw and washer (1) from inside fender
support to detach turn signal from mount (2).
3.
Install
new
rear turn signal.
a.
Attach signal to mounting point as appropriate to
model being serviced.
All but FLSTC:
install rear
fender support.
b.
Route wiring to connector location and install terminals
in connector. Attach connectors.
c.
Verify that turn signal points straight behind.
1
2
3
sm02723
1. Screw
2. Turn signal mount
3. Turn signal
Figure 7-56. Rear Turn Signals: FLSTC
2
3
1
sm02724
1. Screw and washer
2. Turn signal mount: all but FLSTC
3. Turn signal
Figure 7-57. Rear Turn Signals: All but FLSTC
Rear Turn Signals: FLS, FXS
1.
Remove rear fender. See
7-42 2013 Softail Service: Electrical
2.
See
. Remove fasteners (2) securing fender
support to fender.
3.
Disconnect pins from 4-Pin connector [18, 19] (1) as
needed. Refer to
or
. See
A.16 DEUTSCH DTM SEALED SOLID BARREL MINI
TERMINAL REPAIR
4.
See
. Carefully remove wire from retainer clips
(2).
5.
Remove fastener and washer (1) securing lamp assembly
to fender support.
6.
See
. If equipped with side mount license plate
bracket, separate turn signal from license plate bracket.
7.
When installing new turn signal lamp assembly, install
side mount license plate bracket if equipped.
8.
See
. Install fastener and washer (1) securing
lamp assembly to fender support. Tighten fastener to 12-
16 ft-lbs (16.3-21.7 Nm).
NOTE
Make sure retainer clips are securely fastened to fender. if
installing new retainer clips, clean affected surface with isop-
ropyl alcohol. Remove protective paper and press on surface
for 1-3 minutes.
9.
Route wires of
new
lamp along fender support. Make sure
new
wires are properly positioned in the retaining clips
(2).
10. Refer to
or
. Attach
new
wires to 4-pin connector [18, 19]. See
DTM SEALED SOLID BARREL MINI TERMINAL REPAIR
.
11. See
. Clean threadlocking compound from
fasteners (2) and threaded holes prior to assembly.
12. Apply LOCTITE 243 MEDIUM STRENGTH THREAD-
LOCKER AND SEALANT (blue) to fasteners (2) and install
fender support to fender using fasteners (2). Tighten
fasteners to 21-27 ft-lbs (28.5-36.6 Nm).
13. Install rear fender. See
Table 7-8. FXS Turn Signal Lighting Connector Pin
Location (Domestic and Canada)
FUNCTION
COLOR
PIN
Tail
BE
1
Brake/Turn
V
2
Not used
-
3
Ground
BK
4
Table 7-9. FLS Turn Signal Lighting Connector Pin
Location (Domestic and Canada)
FUNCTION
COLOR
PIN
Tail
W
1
Brake/Turn
R
2
Not used
-
3
Ground
BK
4
Table 7-10. Turn Signal Lighting Connectors Pin Location
(HDI)
FUNCTION
COLOR
PIN
Tail
W
1
Turn
GN
2
Brake
R
3
Ground
BK
4
2
2
1
sm07169
1. Rear wiring harness connectors [18, 19, 40]
2. Fastener (3)
Figure 7-58. Turn Signal Housing: FLS, FXS
2
1
sm07170
1. Fastener and washer
2. Retaining clip (2)
Figure 7-59. Turn Signal Wire Routing: FLS, FXS
2013 Softail Service: Electrical 7-43
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