Harley Davidson Softail Delux FLSTN BIKE 2011-2015. Service Manual — page 27
sm07527
Figure 7-60. License Plate Bracket (Domestic and California
Models)
Rear Turn Signals: FXSB
1.
Remove and disassemble rear fender. See
2.
Disconnect pins from 4-Pin connector [18, 19] as needed.
Refer to
or
. See
DTM SEALED SOLID BARREL MINI TERMINAL REPAIR
.
3.
Carefully remove wire from retainer clips along fender
support.
4.
Remove fastener and washer securing lamp assembly to
fender support.
5.
See
. If equipped with side mount license plate
bracket, separate turn signal from license plate bracket.
6.
Canada and HDI models:
See
. If needed,
remove harness retainer (4) and tail lamp (1) or license
plate lamp (2).
7.
Canada and HDI models:
If installing tail lamp (1) or
license plate lamp (2), secure harness with a
new
harness
retainer (4).
8.
When installing new turn signal lamp assembly, install
side mount license plate bracket if equipped.
9.
Install fastener and washer securing lamp assembly to
fender support. Tighten to 12-16 ft-lbs (16.3-21.7 Nm).
NOTE
Make sure retainer clips are securely fastened to fender. if
installing new retainer clips, clean affected surface with isop-
ropyl alcohol. Remove protective paper and press on surface
for 1-3 minutes.
10. Route wires of lamp along fender support. Make sure wires
are properly positioned in the retaining clips.
11. Refer to
or
. Attach wires to 4-pin
connector [18, 19]. See
SOLID BARREL MINI TERMINAL REPAIR
.
12. Assemble and install rear fender. See
Table 7-11. Turn Signal Lighting Connector Pin Location
(Domestic and Canada)
FUNCTION
COLOR
PIN
Tail
BE
1
Brake/Turn
V
2
Not used
-
3
Ground
BK
4
Table 7-12. Turn Signal Lighting Connectors Pin Location
(HDI)
FUNCTION
COLOR
PIN
Tail
W
1
Turn
GN
2
Brake
R
3
Ground
BK
4
1
4
2
3
sm07692
1. Tail lamp (Canada)
2. License plate lamp (HDI)
3. Reflector (U.S.)
4. Harness retainer (Canada, HDI)
Figure 7-61. Rear Lighting
7-44 2013 Softail Service: Electrical
sm07527
Figure 7-62. License Plate Bracket (Domestic and California
Models)
Rear Turn Signals: FLSTN
1.
Remove rear fender. See
2.
See
. Remove fastener (1). Disengage tail
lamp connector cover (2) from clip (3).
3.
See
. Disconnect left [19] (1) and right [18] (3)
turn signal connectors.
4.
Remove wire terminals from turn signal connectors. See
A.13 DEUTSCH DT SEALED CONNECTORS
for con-
nector disassembly.
5.
See
. Remove screws (1) to release turn signal
bar (2) from fender.
6.
Install
new
turn signal bar. Tighten screws (1) to 15-19 ft-
lbs (20.4-25.8 Nm).
7.
Install wire terminals into turn signal connectors. See
A.13 DEUTSCH DT SEALED CONNECTORS
for con-
nector assembly.
8.
See
. Connect left [19] (1) and right [18] (3)
turn signal connectors.
9.
See
. Slide tail lamp connector cover (2) into
clip (3). Install fastener (1) and tighten to 8-30
in-lbs
(0.9-
3.4 Nm).
3
2
1
sm02689
1. Fastener
2. Tail lamp connector cover
3. Clip
Figure 7-63. Tail Lamp Connector Cover
3
2
1
sm02690
1. Left turn signal connector [19]
2. Tail lamp connector [93]
3. Right turn signal connector [18]
Figure 7-64. Turn Signal Connectors
2013 Softail Service: Electrical 7-45
2
1
sm02725
1. Screw
2. Turn signal bar
Figure 7-65. Rear Turn Signals: FLSTN
7-46 2013 Softail Service: Electrical
7.19
CRANK POSITION SENSOR (CKP)
GENERAL
The crank position sensor (CKP) is a variable reluctance (VR)
sensor. It generates an AC signal by sensing the passing of
the 30 teeth machined in the left side flywheel. Two consecutive
teeth are missing in the flywheel to establish a reference point.
The CKP sends a signal to the electronic control module which
references engine position (TDC) and engine speed.
NOTE
CKP sensor connector is not serviceable. Replace the entire
assembly if it fails.
REMOVAL
1.
Remove seat.
To prevent accidental vehicle start-up, which could cause
death or serious injury, remove main fuse before pro-
ceeding. (00251b)
2.
Remove main fuse.
3.
Detach wiring behind regulator bracket.
a.
Disengage connector from bracket.
b.
See
. Disconnect the 2-place Mini-Deutsch
CKP connector [79A] (3).
4.
Remove screw and captive washer (2) to detach CKP
sensor and O-ring (1) from crankcase. Carefully remove
crank position sensor.
NOTE
Before removing wiring, carefully note wire routing. In particular,
pay close attention to the locations of cable straps which must
be replaced.
3
2
1
sm02656
1. CKP sensor and O-ring
2. Screw and captive washer
3. CKP connector [79A]
Figure 7-66. CKP Sensor Assembly
sm02543
Figure 7-67. CKP Sensor O-Ring
INSTALLATION
TORQUE VALUE
FASTENER
10.2-13.6 Nm
90-120
in-lbs
Crank Position Sensor (CKP)
1.
See
. Lubricate CKP sensor O-ring (1) with
clean engine oil.
2.
See
. Install
new
CKP sensor with screw and
captive washer. Tighten screw to 90-120
in-lbs
(10.2-13.6
Nm).
3.
Route wiring to connector behind regulator bracket.
4.
Attach wiring.
a.
Mate connector [79].
b.
Attach connector to bracket.
5.
Install main fuse.
After installing seat, pull upward on seat to be sure it is
locked in position. While riding, a loose seat can shift
causing loss of control, which could result in death or
serious injury. (00070b)
6.
Install seat.
2013 Softail Service: Electrical 7-47
7.20
AUTOMATIC COMPRESSION RELEASE (ACR)
GENERAL
NOTE
ACR is used only on 103 cu. in. and larger engines.
See
. The ACR is opened and closed by the ECM
to assist starting.
See
. When open, compressed gases are released
through the exhaust port.
REMOVAL
TOOL NAME
PART NUMBER
ACR SOLENOID SOCKET
HD-48498-A
1.
Remove the rocker cover and the rocker box. See
2.
Separate the ACR rear [203R] or front [203F] connector
from the main wiring harness and remove connectors from
retainer clip.
3.
See
. Use ACR SOLENOID SOCKET (Part
No. HD-48498-A) to remove the ACR from the cylinder
head.
ed01623
Figure 7-69. ACR Valve in Combustion Chamber
ed01624
Figure 7-70. ACR Exhaust Port Release
sm06230
Figure 7-71. ACR in Head
INSTALLATION
TOOL NAME
PART NUMBER
ACR SOLENOID SOCKET
HD-48498-A
TORQUE VALUE
FASTENER
14.9-20.3 Nm
132-180
in-lbs
ACR
1.
Verify that the copper seal washer is in place on the ACR.
2.
See
. Identify a location around the threads of
the ACR approximately 1/3 of the way up from the end.
3.
See
. Apply three equally spaced dots of
LOCTITE 246 MEDIUM STRENGTH/HIGH TEMPER-
ATURE THREADLOCKER (blue) on threads.
4.
To prevent cross threading, install and finger tighten.
5.
See
. Using ACR SOLENOID SOCKET (Part
No. HD-48498-A), tighten to 132-180
in-lbs
(14.9-20.3
Nm).
2013 Softail Service: Electrical 7-49
6.
Route the wire harness between the cylinders.
7.
Install rocker box and rocker cover. See
.
8.
Mate the ACR connectors [203R] and [203F] to the main
wiring harness. Secure connectors to retaining clip.
ed01626
Figure 7-72. Bottom Third
ed01627
Figure 7-73. Three Dots of LOCTITE 246 MEDIUM
STRENGTH/HIGH TEMPERATURE THREADLOCKER (blue)
sm06232
Figure 7-74. ACR Solenoid Socket and ACR
7-50 2013 Softail Service: Electrical
7.21
IGNITION COIL
REMOVAL
TOOL NAME
PART NUMBER
IGNITION SWITCH SPANNER
WRENCH
HD-48904
All Except FXS/B
1.
Remove seat.
To prevent accidental vehicle start-up, which could cause
death or serious injury, remove main fuse before pro-
ceeding. (00251b)
2.
Remove main fuse.
NOTE
Remove spark plug cable by pulling on rubber boot at end of
cable. Do not pull on cable or damage may result.
3.
See
. Remove spark plug cables from coil.
4.
Remove screw (4) to detach cover (5) from coil (1).
5.
Remove two mounting screws (2) to detach coil from seat
post.
6.
Detach connector [83] from backside of coil.
FXS/B
1.
Remove seat.
To prevent accidental vehicle start-up, which could cause
death or serious injury, remove main fuse before pro-
ceeding. (00251b)
2.
Remove main fuse.
3.
See
. Remove spark plug cables (3, 8) from
coil.
4.
Loosen set screw (6) and remove knob (5).
5.
Remove nut (4) using IGNITION SWITCH SPANNER
WRENCH (Part No. HD-48904).
6.
Remove screw (9).
7.
Detach connector [83] from backside of coil.
INSTALLATION
TOOL NAME
PART NUMBER
IGNITION SWITCH SPANNER
WRENCH
HD-48904
TORQUE VALUE
FASTENER
13.6-20.3 Nm
120-180
in-lbs
Ignition coil screws, all except
FXS
3.4-4.5 Nm
30-40
in-lbs
Coil cover screw, all but FXS
10.9-13.6 Nm
96-120
in-lbs
Coil mounting screw
15.8-18.1 Nm
140-160
in-lbs
Ignition switch nut, FXS
All Except FXS/B
1.
See
. Attach connector [83] to backside of coil.
2.
Position coil on seat post. Install two screws (2) and tighten
to 120-180
in-lbs
(13.6-20.3 Nm).
3.
Fasten cover (5) to coil with screw (4). Tighten to 30-40
in-lbs
(3.4-4.5 Nm).
4.
Attach spark plug cables to coil. Rear cylinder spark plug
cable attaches to upper coil tower.
5.
Install main fuse.
After installing seat, pull upward on seat to be sure it is
locked in position. While riding, a loose seat can shift
causing loss of control, which could result in death or
serious injury. (00070b)
6.
Install seat.
FXS/B
1.
See
. Attach connector [83] to backside of coil.
2.
Position coil on bracket and install screw (9). Tighten screw
to 96-120
in-lbs
(10.9-13.6 Nm).
3.
Clean threads of nut (4). Install LOCTITE 243 MEDIUM
STRENGTH THREADLOCKER AND SEALANT (blue).
4.
Install nut (4) using IGNITION SWITCH SPANNER
WRENCH (Part No. HD-48904). Tighten nut to 140-160
in-lbs
(15.8-18.1 Nm).
5.
Install knob (5) and tighten set screw (6).
6.
Attach spark plug cables to coil.
7.
Install main fuse.
After installing seat, pull upward on seat to be sure it is
locked in position. While riding, a loose seat can shift
causing loss of control, which could result in death or
serious injury. (00070b)
2013 Softail Service: Electrical 7-51
8.
Install seat.
4
7
6
5
3
2
1
sm02660
1. Coil
2. Screw
3. Pad (2)
4. Screw with washer
5. Coil cover (all except FLS)
6. Rear cylinder spark plug cable
7. Front cylinder spark plug cable
Figure 7-75. Coil (All Except FXS/B)
3
4
1
2
6
5
7
9
8
sm03874b
1. Ignition/light switch
2. Bracket
3. Rear cylinder spark plug cable
4. Nut
5. Knob
6. Set screw
7. Coil
8. Front cylinder spark plug cable
9. Screw
Figure 7-76. Ignition/Light Switch: FXS/B
7-52 2013 Softail Service: Electrical
7.22
SPARK PLUG CABLES
GENERAL
Resistor-type high-tension spark plug cables have a carbon-
impregnated fabric core, instead of solid wire, for radio noise
suppression and improved reliability of electronic components.
Use the exact replacement cable for best results.
NOTE
See
for spark plug information.
REMOVAL
Disconnecting spark plug cable with engine running can
result in electric shock and death or serious injury.
(00464b)
NOTE
Remove spark plug cable by pulling on rubber boot at end of
cable. Do not pull on cable or damage may result.
1.
Disconnect spark plug cables from ignition coil and spark
plug terminals. Inspect all removed cables for damage.
2.
All but FXS/B:
see
. Remove cable straps on
horn bracket for front spark plug cable.
INSTALLATION
1.
See
(all but FXS) or
(FXS). Con-
nect spark plug cables to ignition coil and spark plugs.
Fasten boots/caps securely. Tight connections provide
the necessary moisture-proof environment for the ignition
coil and spark plug terminals.
a.
All but FXS/B:
rear cylinder plug cable connects to
top coil terminal.
b.
FXS/B:
front cylinder plug cable connects to front coil
terminal.
2.
All but FXS/B:
secure front spark plug cable to horn
bracket with
new
cable straps.
1
sm02658
1. Cable straps
Figure 7-77. Spark Plug Cable Routing (All Except FXS/B)
sm03859a
Figure 7-78. Spark Plug Cable Routing (FXS/B)
2013 Softail Service: Electrical 7-53
7.23
VOLTAGE REGULATOR
DISASSEMBLY
1.
Remove seat.
To prevent accidental vehicle start-up, which could cause
death or serious injury, remove main fuse before pro-
ceeding. (00251b)
2.
Disconnect main fuse. See
3.
See
. Loosen fasteners (1) securing voltage
regulator.
4.
Remove fasteners (2) securing voltage regulator bracket
to crankcase.
5.
See
. Rotate connector locks (3, 5) out of the
way and disconnect voltage regulator connectors.
6.
Remove voltage regulator.
1
2
2
sm03781a
1. Voltage regulator fasteners
2. Bracket fasteners
Figure 7-79. Voltage Regulator
5
6
1
4
2
3
sm03782b
1. Front oxygen sensor connector
2. Crank position sensor connector
3. Stator connector lock
4. Crank position sensor connector stud
5. Voltage regulator connector lock
6. Jiffy stand interlock connector
Figure 7-80. Voltage Regulator Connectors
INSTALLATION
TORQUE VALUE
FASTENER
7.9-11.3 Nm
70-100
in-lbs
Voltage regulator bracket to
crankcase fasteners
5.7-9.0 Nm
50-80
in-lbs
Voltage regulator
1.
See
. Install voltage regulator to regulator
bracket with fasteners (1). Do not tighten fasteners at this
time.
2.
See
. Connect voltage regulator connectors
and rotate connector locks (3, 5) down into position to
secure connections.
3.
See
. Install fasteners (2) securing voltage
regulator bracket to crankcase. Tighten fasteners to 70-
100
in-lbs
(7.9-11.3 Nm).
4.
Tighten fasteners (1) securing voltage regulator to regu-
lator bracket to 50-80
in-lbs
(5.7-9.0 Nm).
5.
Connect main fuse. See
.
After installing seat, pull upward on seat to be sure it is
locked in position. While riding, a loose seat can shift
causing loss of control, which could result in death or
serious injury. (00070b)
6.
Install seat.
7-54 2013 Softail Service: Electrical
7.24
ALTERNATOR
REMOVAL
To prevent accidental vehicle start-up, which could cause
death or serious injury, disconnect negative (-) battery
cable before proceeding. (00048a)
1.
Disconnect negative battery cable.
2.
Remove primary chaincase housing. See
3.
Disconnect stator connector from voltage regulator. See
4.
See
. Remove alternator rotor (4). Two bolts
can be inserted through the holes in the rotor face to aid
during removal.
NOTE
See
. Use contact cleaner, alcohol or glass cleaner
in the next step as a lubricant.
5.
Move grommet (3) to one side and spray lubricant into
gap to lubricate grommet and ease removal. Repeat for
other side.
6.
Remove TORX screws (2) and discard.
7.
Remove stator (1) while pulling rubber grommet (3) and
wires through crankcase hole.
5
4
3
2
1
sm02552
1. Stator
2. TORX screw (4)
3. Grommet
4. Rotor
5. Connector [47B]
Figure 7-81. Rotor and Stator (Typical)
CLEANING AND INSPECTION
1.
Remove debris from rotor magnets. Clean rotor by wiping
thoroughly with a clean cloth.
2.
Check rotor for:
a.
Loose or cracked magnets.
b.
Stator bolt contact with rotor.
c.
Spline damage to rotor center mounting bolt hole.
3.
Clean stator, stator leads and grommet thoroughly with a
clean cloth.
4.
Check stator for:
a.
Contact with rotor.
b.
Damaged or cracked insulation.
c.
Electrical failures. See the electrical diagnostic
manual.
NOTE
Replace parts as necessary.
INSTALLATION
TORQUE VALUE
FASTENER
6.2-8.4 Nm
55-75
in-lbs
Stator screws
NOTE
Discard and replace stator Torx screws after each removal.
1.
Insert wires through crankcase hole.
2.
See
. Push rubber grommet (3) with wires
through crankcase hole. If necessary, apply the same
lubricant used during removal.
3.
Install the stator (1) on the crankcase and fasten in place
using
new
TORX screws. Tighten to 55-75
in-lbs
(6.2-8.4
Nm).
4.
Mate connector [47] (5) onto voltage regulator and engage
latch to secure. See
5.
Install rotor (4) on the sprocket shaft.
6.
Install primary chaincase housing, clutch, primary drive
and primary cover. See
and
7.
Connect negative battery cable.
2013 Softail Service: Electrical 7-55
7.25
FUEL GAUGE
GENERAL
•
See
. The fuel gauge is mounted in the left fuel
tank cap. Remove by gently pulling upward. Do not twist.
•
Three wires attach to the bottom of the gauge (1).
•
The fuel gauge sending unit is under the console in the
middle of the tank.
REMOVAL
1.
Remove seat.
To prevent accidental vehicle start-up, which could cause
death or serious injury, remove main fuse before pro-
ceeding. (00251b)
2.
Remove main fuse.
NOTE
The gauge wires are routed through a tube in the tank and are
secured at the bottom of the tank.
Stop the engine when refueling or servicing the fuel
system. Do not smoke or allow open flame or sparks near
gasoline. Gasoline is extremely flammable and highly
explosive, which could result in death or serious injury.
(00002a)
3.
Remove fuel tank fasteners and slide tank back to reveal
fuel gauge connector [117]. See
.
4.
See
. Disconnect fuel gauge connector [117]
(3) and remove terminals. See
.
5.
Remove fuel gauge wiring from clamp at bottom of fuel
tank.
NOTE
Do not twist gauge and wiring during removal.
6.
See
. Pull up on gauge (1). Remove gauge,
gasket (2) and wiring from fuel tank. Discard gasket.
3
4
2
1
sm02726a
1. Gauge
2. Gasket
3. Wiring harness
4. Connector [117]
Figure 7-82. Fuel Gauge
INSTALLATION
1.
See
. Install wiring harness (3) through
new
gasket (2).
2.
Push wiring harness through tube in fuel tank.
3.
While gently pulling on wiring harness, install gauge (1)
and gasket by carefully moving gauge back and forth while
pushing down at the same time.
4.
See
. Install wiring into fuel gauge connector
[117] (3). Mate connector halves and secure connector
into clip as shown.
5.
Slide fuel tank into position and install fasteners. See
.
6.
Secure wire to clip at bottom of fuel tank.
7.
Install main fuse.
After installing seat, pull upward on seat to be sure it is
locked in position. While riding, a loose seat can shift
causing loss of control, which could result in death or
serious injury. (00070b)
8.
Install seat.
7-56 2013 Softail Service: Electrical
NOTE
The low fuel lamp will not turn off until there is sufficient fuel in
the tank, the ignition switch has been turned off and back on,
and the vehicle has begun forward speed.
5
4
1
2
3
6
sm07179a
1. Instruments [20]
2. Left hand control [24]
3. Fuel gauge [117]
4. Front wheel speed sensor [167]
5. Headlamp [38]
6. Front fender tip lamp [32]: FLSTC
Figure 7-83. Under Fuel Tank Left Side
2013 Softail Service: Electrical 7-57
7.26
SPEEDOMETER
GENERAL
•
Both the ECM and the speedometer retain the odometer
value. If the speedometer is replaced, the new speedo-
meter will display the odometer value stored in the ECM.
The new speedometer will lock to the mileage stored in
the ECM after 31.1 mi (50 km) have been accumulated.
The trip B odometer will display the countdown mileage.
•
If the speedometer is installed on another vehicle after it
has locked to the ECM, the odometer will display "VIN
ERR" on the new vehicle. If the speedometer is removed
from the vehicle before the countdown reaches zero, it
will reset the mileage countdown to 31.1 mi (50 km). This
mileage countdown allows for a road test to verify that
speedometer replacement was the proper repair.
REMOVAL: ALL BUT FXS/B
1.
See
. Remove nut and washer (4) and lift
console (5) from fuel tank.
2.
Position clean shop rags on fuel tank and flip console over
to expose underside.
3.
Press on connector tab and disconnect connector [39] (2)
from speedometer under console.
4.
See
. Pry between three tabs and speedometer
with a screwdriver to raise and release back clamp from
speedometer. Remove back clamp from speedometer.
5.
See
. Remove speedometer from console.
6.
Remove gasket (3) from speedometer.
INSTALLATION: ALL BUT FXS/B
TORQUE VALUE
FASTENER
9.5-14.9 Nm
84-132
in-lbs
Speedometer console nut: all
but FXS/B
1.
See
. Install gasket (3) to speedometer.
2.
Position speedometer in console (5).
3.
See
. Press on back clamp (3) until three tabs
engage on back of speedometer.
4.
See
. Connect connector [39] (2) to speedo-
meter under console.
5.
Remove shop rags. Attach console to fuel tank with nut
and washer (4). Tighten to 84-132
in-lbs
(9.5-14.9 Nm).
6.
Test speedometer for proper operation.
6
3
1
2
4
5
sm02729a
1. Speedometer
2. Connector [39]
3. Gasket
4. Nut and washer
5. Console
6. Back clamp
Figure 7-84. Speedometer: All But FXS/B (Typical)
3
1
2
1
1
sm02730b
1. Tabs (3)
2. Connector [39]
3. Back clamp
Figure 7-85. Connector [39] (Typical)
REMOVAL: FXS
1.
See
. Remove fasteners (12) securing
speedometer housing (5) to upper fork bracket (9).
7-58 2013 Softail Service: Electrical
2.
Remove speedometer fasteners (7). Remove speedometer
from housing (5).
3.
Disconnect speedometer connector [39] (6).
INSTALLATION: FXS
TORQUE VALUE
FASTENER
1.4-2.0 Nm
12-18
in-lbs
Speedometer fasteners, FXS
8.1-13.6 Nm
72-120
in-lbs
Speedometer housing
fasteners, FXS
1.
See
. Inspect gasket (4). Replace if necessary.
Install gasket to speedometer (2).
2.
Connect speedometer connector [39] (6).
3.
Position speedometer in housing (5).
4.
Install speedometer fasteners and tighten to 12-18
in-lbs
(1.4-2.0 Nm).
5.
Place housing in position over upper fork bracket (9).
6.
Install housing fasteners (12). Tighten fasteners to 72-120
in-lbs
(8.1-13.6 Nm).
7.
Test speedometer for proper operation.
11
2
4
5
10
8
7
1
6
12
9
3
sm07180
1. Indicator lamp bezel
2. Speedometer
3. Indicator lamp cover fasteners
4. Gasket
5. Housing
6. Speedometer connector [39]
7. Speedometer fasteners
8. Indicator lamps
9. Upper fork bracket
10. Instrument connector [20]
11. Indicator lamp cover
12. Housing fasteners
Figure 7-86. Speedometer: FXS
REMOVAL: FXSB
1.
See
. Remove fasteners (3).
2.
Disconnect speedometer wire connector.
3.
Remove speedometer.
INSTALLATION: FXSB
TORQUE VALUE
FASTENER
1.4-1.9 Nm
12-17
in-lbs
Speedometer fasteners: FXSB
1.
See
. Install speedometer (1) with seal (2).
2.
Connect speedometer wire connector.
3.
Install fasteners (3). Tighten to 12-17
in-lbs
(1.4-1.9 Nm).
2013 Softail Service: Electrical 7-59
Нет комментариевНе стесняйтесь поделиться с нами вашим ценным мнением.
Текст