Harley Davidson 2011 Touring Models. Electrical Diagnostic Manual — page 32

B2020 REAR SPEAKERS SHORTED: WITH
AMPLIFIER

TOOL NAME

PART NUMBER

BREAKOUT BOX

HD-47918

Table 8-27. B2020 Rear Speakers Shorted: With Amplifier

Diagnostic Faults

POSSIBLE CAUSES

Speaker malfunction

Speaker wires shorted together

Amplifier malfunction

1. Rear Speakers Shorted (Part A) Test

1.

Install BREAKOUT BOX (Part No. HD-47918) to amplifier
harness [149] leaving amplifier disconnected.

2.

Measure the resistance between breakout box terminals
8 and 15 (left speaker) or terminals 22 and 23 (right
speaker).

3.

Is resistance less than 1.0 Ohm?

a.

Yes.

Go to Test 2.

b.

No. Replace amplifier. (6107)

2. Rear Speakers Shorted (Part B) Test

1.

Disconnect the affected speaker(s).

2.

Measure the resistance between breakout box terminals
8 and 15 (left speaker) or terminals 22 and 23 (right
speaker).

3.

Is resistance less than 1.0 Ohm?

a.

Yes. Repair short between radio [28B] terminals 8
(BN) and 15 (W/BN) (left speaker) or between ter-
minals 22 (GN) and 23 (LGN/BN) (right speaker).
(5041)

b.

No. Replace speaker. See the service manual. (6606)

B2021 REAR SPEAKERS OPEN: WITHOUT
AMPLIFIER

TOOL NAME

PART NUMBER

BREAKOUT BOX

HD-47918

Table 8-28. B2021 Rear Speakers Open:Without Amplifier

Diagnostic Faults

POSSIBLE CAUSES

Speaker malfunction

Speaker wires open

Radio malfunction

1. Rear Speakers Open (Part A) Test

1.

Install BREAKOUT BOX (Part No. HD-47918) to radio
harness [28] leaving radio disconnected.

2.

Measure the resistance between breakout box terminals
2 and 25 (left speaker) or terminals 1 and 24 (right
speaker).

3.

Is resistance greater than 3.0 Ohms?

a.

Yes.

Go to Test 2.

b.

No. Replace radio. See the service manual. (6101)

2. Rear Speakers Open (Part B) Test

1.

Disconnect the affected speaker(s).

2.

Measure the resistance between breakout box terminals
2 and 25 (left speaker) or terminals 1 and 24 (right
speaker).

3.

Is resistance greater than 3.0 Ohms?

a.

Yes. Repair open between radio [28B] terminals 2
(BN) and 25 (W/BN) (left speaker) or between ter-
minals 1 (GN) and 24 (LGN/BN) (right speaker).
(5041)

b.

No. Replace speaker. See the service manual. (6606)

B2021 REAR SPEAKERS OPEN: WITH
AMPLIFIER

TOOL NAME

PART NUMBER

BREAKOUT BOX

HD-47918

Table 8-29. B2021 Rear Speakers Open: With Amplifier

Diagnostic Faults

POSSIBLE CAUSES

Speaker malfunction

Speaker wires open

Amplifier malfunction

1. Rear Speakers Open (Part A) Test

1.

Install BREAKOUT BOX (Part No. HD-47918) to amplifier
harness [149] leaving amplifier disconnected.

2.

Measure the resistance between breakout box terminals
8 and 15 (left speaker) or terminals 22 and 23 (right
speaker).

3.

Is resistance greater than 3.0 Ohms?

a.

Yes.

Go to Test 2.

b.

No. Replace amplifier. (6107)

2. Rear Speakers Open (Part B) Test

1.

Disconnect the affected speaker(s).

2.

Measure the resistance between breakout box terminals
8 and 15 (left speaker) or terminals 22 and 23 (right
speaker).

3.

Is resistance greater than 3.0 Ohms?

a.

Yes. Repair open between radio [28B] terminals 8
(BN) and 15 (W/BN) (left speaker) or between ter-
minals 22 (GN) and 23 (LGN/BN) (right speaker).
(6117)

b.

No. Replace speaker. See the service manual. (5041)

HOME

8-20 2011 Touring Diagnostics: Audio System

B2022 REAR SPEAKERS SHORTED TO
GROUND: WITHOUT AMPLIFIER

TOOL NAME

PART NUMBER

BREAKOUT BOX

HD-47918

Table 8-30. B2022 Rear Speakers Shorted to Ground:

Without Amplifier Diagnostic Faults

POSSIBLE CAUSES

Speaker wires shorted to ground

Radio malfunction

1. Rear Speakers Shorted to Ground Test

1.

Install BREAKOUT BOX (Part No. HD-47918) to radio
harness [28] leaving radio disconnected.

2.

Test for continuity from breakout box terminals 2 or 25
(left speaker) or terminals 1 or 24 (right speaker) to ground.

3.

Is continuity present?

a.

Yes. Repair short to ground from radio [28B] terminals
2 (BN) or 25 (W/BN) (left speaker) or between ter-
minals 1 (GN) or 24 (LGN/BN) (right speaker) and
ground. (5041)

b.

No. Replace radio. See the service manual. (6101)

B2022 REAR SPEAKERS SHORTED TO
GROUND: WITH AMPLIFIER

TOOL NAME

PART NUMBER

BREAKOUT BOX

HD-47918

Table 8-31. B2022 Rear Speakers Shorted to Ground:With

Amplifier Diagnostic Faults

POSSIBLE CAUSES

Speaker wires shorted to ground

Amplifier malfunction

1. Rear Speakers Shorted to Ground Test

1.

Install BREAKOUT BOX (Part No. HD-47918) to amplifier
harness [149] leaving amplifier disconnected.

2.

Test for continuity from breakout box terminals 8 or 15
(left speaker) or terminals 22 or 23 (right speaker) to
ground.

3.

Is continuity present?

a.

Yes. Repair short to ground from amplifier [149B]
terminals 8 (BN) or 15 (W/BN) (left speaker) or
between terminals 22 (GN) or 23 (LGN/BN) (right
speaker). (5041)

b.

No. Replace amplifier. (6107)

B2023 REAR SPEAKERS SHORTED TO
BATTERY: WITHOUT AMPLIFIER

TOOL NAME

PART NUMBER

BREAKOUT BOX

HD-47918

Table 8-32. B2023 Rear Speakers Shorted to Battery:

Without Amplifier Diagnostic Faults

POSSIBLE CAUSES

Speaker wires shorted to battery

Radio malfunction

1. Rear Speakers Shorted to Battery Test

1.

Install BREAKOUT BOX (Part No. HD-47918) to radio
harness [28] leaving radio disconnected.

2.

With IGN ON, test for voltage from breakout box terminals
2 or 25 (left speaker) or terminals 1 or 24 (right speaker)
to ground.

3.

Is voltage present?

a.

Yes. Repair short to voltage from radio [28B] terminals
2 (BN) or 25 (W/BN) (left speaker) or between ter-
minals 1 (GN) or 24 (LGN/BN) (right speaker) and
ground. (5041)

b.

No. Replace radio. See the service manual. (6101)

B2023 REAR SPEAKERS SHORTED TO
BATTERY: WITH AMPLIFIER

TOOL NAME

PART NUMBER

BREAKOUT BOX

HD-47918

Table 8-33. B2023 Rear Speakers Shorted to Battery:With

Amplifier Diagnostic Faults

POSSIBLE CAUSES

Speaker wires shorted to battery

Amplifier malfunction

1. Rear Speakers Shorted to Battery Test

1.

Install BREAKOUT BOX (Part No. HD-47918) to amplifier
harness [149] leaving amplifier disconnected.

2.

With IGN ON, test for voltage from breakout box terminals
8 or 15 (left speaker) or terminals 22 or 23 (right speaker)
to ground.

3.

Is voltage present?

a.

Yes. Repair short to voltage from amplifier [149B]
terminals 8 (BN) or 15 (W/BN) (left speaker) or
between terminals 22 (GN) or 23 (LGN/BN) (right
speaker). (5041)

b.

No. Replace amplifier. (6107)

HOME

2011 Touring Diagnostics: Audio System 8-21

8.4

SERIAL DATA BUS DIAGNOSTICS

DESCRIPTION AND OPERATION

There are two serial data busses. The first is the J1850 serial
data bus which communicates between the radio and the ECM,
TSSM and instruments. Refer to

Table 8-34

. The second serial

data bus is the Infotainment bus, which uses a CAN protocol
to communicate between the radio and the other radio
accessories. Refer to

Table 8-35

. The radio captures any errors

found on both serial data busses and stores them as DTCs.

Table 8-34. Code Description

DESCRIPTION

DTC

J1850 lost communications with ECM

U1016

J1850 bus shorted low

U1300

J1850 bus shorted high

U1301

Table 8-35. Code Description

DESCRIPTION

DTC

Infotainment bus off error

U1302

Infotainment bus lost communications with hands-
free phone module

U1306

Infotainment bus lost communications with CB

U1307

Infotainment bus lost communications with future

U1308

Infotainment bus lost communications with iPod

U1310

Infotainment bus lost communications with future

U1312

Infotainment bus lost communications with XM

U1313

Infotainment bus lost communications with naviga-
tion

U1314

Infotainment bus lost communications with high
output amplifier

U1317

Loss of Serial Data: DTC U1016

The serial data connector provides a means for the ECM,
TSM/TSSM and speedometer to communicate their current
status. When all operating parameters on the serial data bus
are within specifications, a state of health message is sent
between the components. DTC U1016 indicates that the ECM
is incapable of sending this state of health message.

Starts then Stalls: DTC U1300, U1301

The typical serial data voltage range is 0 (inactive) to 7V
(active). Due to the short pulse, voltages will be much lower
on a multimeter. In analog mode, a multimeter reading serial
data will show continuous voltage when active, typically 0.6-
0.8V. The range for acceptable operations is greater than 0
and less than 7V.

NOTE

Problems in the fuel system or idle air control system may also
create this symptom. If this symptom is present, see

6.35 STARTS, THEN STALLS

before proceeding.

Diagnostic Tips

If serial data is shorted, these codes will automatically trip
the check engine light.

DTCs P1009 and P1010 may accompany DTCs U1300
and U1301.

If radio ground and antenna ground are open, a serial data
BUS fault may occur causing a start and stall condition.

The amplifier fuse is an inline fuse for all accessory
installations and is mounted in the fuse block.

DTC U1016 J1850 LOSS OF
COMMUNICATION WITH ECM

TOOL NAME

PART NUMBER

BREAKOUT BOX

HD-47918

BREAKOUT BOX

HD-48637

HOME

8-22 2011 Touring Diagnostics: Audio System

Radio

9

10

11

12

19

20

9

10

11

12

19

20

2

1

5

7

2

1

5

7

Speedometer

2

1

5

7

2

1

5

7

Tachometer

Main To Interconnect

Harness

15A

Instruments

Fuse

To

Lighting

Relay

Main To Interconnect

Harness

15A

Battery

Fuse

1

9

1

9

4

4

To 15A

Radio Power

Fuse

To 15A
Ignition

Fuse

3

1

2

4

Data
Link

[91A]

ECM

Ser

ial

Data

69

69

GY

O

BN/GY

BN/GY

BN/GY

BN/GY

LGN/V

LGN/V

BK/GN

BK/GN

BK/GN

O

O

BN/GY

LGN/V

BK/GN

BK/GN

LGN/V

LGN/V

O/BE

O/BE

BK

LGN/V

ABS

9

1

9

1

[27A]

[27B]

[166A]

[166B]

[108B]

[108A]

[39B]

[39A]

[2A]

[2B]

[78B]

[78A]

3

2

1

12

3

2

1

12

TSM/
TSSM/
HFSM

GY

BN/GY

BK/GN

LGN/V

[30A]

[30B]

[1A]

[1B]

em00187

Figure 8-8. J1950 Serial Data Circuit

Table 8-36. DTC U1016 J1850 Loss of Communication

with ECM Diagnostic Faults

POSSIBLE CAUSES

VSS malfunction

Serial bus shorted to ground

ECM malfunction

Radio malfunction

Speedometer malfunction

1. Speed Pulse Availability Test

1.

Turn IGN ON and engine stop switch to RUN.

2.

Enter radio diagnostics.

3.

Rotate rear wheel.

4.

Are speed pulses on radio display greater than 0?

a.

Yes. Install BREAKOUT BOX (Part No. HD-47918)
to radio harness [27] and perform wiggle test. Repair
intermittent on (LGN/V) wire if necessary. (6130)

b.

No.

Go to Test 2.

2. Serial Data Continuity Test

1.

Install radio BREAKOUT BOX (Part No. HD-47918) to
radio harness [27], leaving radio [27A] disconnected, and
ECM BREAKOUT BOX (Part No. HD-48637) to ECM
harness [78], leaving ECM [78A] disconnected.

2.

Test for continuity between radio breakout box terminal 9
and ECM breakout box terminal 69.

3.

Does continuity exist?

a.

Yes. Perform

2.1 INITIAL DIAGNOSTICS

if DTC

U1016 has been set. If DTC U1016 is not present,
replace ECM. See the service manual. (6123)

b.

No. Repair open on (LGN/V) wire. (5041)

HOME

2011 Touring Diagnostics: Audio System 8-23

To

Ultra

Radio

13
14

(BK)

4

5

4

5

To CB Module

(If Equipped)

11
12

11
12

11
12

XM Module

Future

Future

11
12

CB Module

11
12

P&A Ultra

Overlay Harness

For FLHTCU

Only

Hands Free
Module

7 8

7 8

17
18

High Output
Amplifier

1
2

Y/O

Y/V

Y/O

Y/V

Y/O

Y/V

Y/O

Y/V

Y/O

Y/V

Y/O

Y/V

Y/O

Y/V

Y/O

Y/V

Y/O

Y/V

Y/O

Y/V

Y/O

Y/V

Y/O

Y/V

Y/O

Y/V

[184C]

[184B]

[28B]

[6A]

[6B]

[149B]

[185B]

3
4

[186B]

[184D]

[175B]

[187B]

[187A]

[194B]

[149A]

[185A]

[186A]

[184A]

[194A]

[28A]

[175A]

em00862

Figure 8-9. Infotainment CAN Bus Circuit

DTC U1302 INFOTAINMENT BUS OFF
ERROR

TOOL NAME

PART NUMBER

HARNESS CONNECTOR TEST KIT

HD-41404-C

ADVANCED AUDIO SYSTEM
BREAKOUT BOX

HD-47918

Table 8-37. DTC U1302, Infotainment Bus Off Error

Diagnostic Faults

POSSIBLE CAUSES

Radio malfunction

Module shorted to ground or voltage

1. Infotainment Bus Voltage Test

1.

Install radio ADVANCED AUDIO SYSTEM BREAKOUT
BOX (Part No. HD-47918) to radio [28A], leaving harness
[28B] disconnected.

2.

With IGN ON, measure voltage between breakout box
terminals 13 and 14 using HARNESS CONNECTOR TEST
KIT (Part No. HD-41404-C).

3.

Is voltage between 3.85-5.0V?

a.

Yes. Bus voltage within range. System normal.

b.

No. 0V.

Go to Test 2.

c.

No. Greater than 0V.

Go to Test 4.

2. Infotaintment Bus Shorted to Ground Test

1.

Test for continuity from breakout box terminals 13 and 14
to ground.

2.

Is continuity present?

a.

Yes. Disconnect each installed module, including
audio harness [6], CB [184] and hands free module
[187], and check future ACCY [175] and [186], while
observing multimeter. Replace module or repair (Y/O)
or (Y/V) wiring causing short to ground. (5041)

b.

No.

Go to Test 3.

3. Infotainment Bus Wires Shorted Together
Test

1.

Connect [6], [184] and [187], leaving installed modules
disconnected.

2.

Test for continuity between [28B] terminals 13 and 14.

HOME

8-24 2011 Touring Diagnostics: Audio System

3.

Is continuity present?

a.

Yes. Repair shorted (Y/O) or (Y/V) wires. (5041)

b.

No. Replace radio. See the service manual. (6101)

4. Infotainment Bus Shorted to Voltage Test

1.

Connect breakout box to radio [28A].

2.

With IGN ON, test for voltage between breakout box ter-
minals 13 and 14.

3.

Is battery voltage present?

a.

Yes. Disconnect each installed module, including
audio harness [6], CB [184] and hands free module
[187], and check future ACCY [175] and [186], while
observing multimeter. Replace module or repair (Y/O)
or (Y/V) wiring causing short to voltage. (5041)

b.

No. Replace radio. See the service manual. (6101)

DTC U1306 INFOTAINMENT BUS LOST
COMMUNICATION WITH HANDS-FREE
PHONE MODULE

TOOL NAME

PART NUMBER

HARNESS CONNECTOR TEST KIT

HD-41404-C

HOME

2011 Touring Diagnostics: Audio System 8-25

Hands

Free

Module

Bluetooth

Antenna

1

Differential Mic Out (+)
Differential Mic Out (-)

Battery
Ground

Audio Out (+)
Audio Out (-)

CAN (+)
CAN (-)

2

8
9

17
18

45
46

(Beige)

XM

6
7
8
9

10
11
12

1
2

4

1
2
3
4

5

9

10
11
12

Future

ACC

1
2

4
5

9

10
11
12

C.B.

P&A ULTRA

Overlay Harness

For FL/HTCU/HTK/TRU

Only

1 2

5 6 7 8

1 2

5 6 7 8

BK

BK

R/O

R/O

R/O

Y/O

Y/V

Y/O

Y/O

Y/V

Y/V

R

R

BK

R

BK

R

W

BK/GN

BK/GN

BK/GN

R/O

Y/O

Y/V

BK/GN

R/O

BK/GN

R/O

Y/O

Y/V

BK/GN

++R

++R

++BK

++BK

Y/O

Y/V

++R

++BK

++R

++BK

R/O

Y/O

Y/V

BK/GN

++R

++BK

[186B]

[185B]

Future

ACC

[175B]

[184D]

[194B]

[187B]

[187A]

(BK)

4

7

Left XM

HFM Audio (+)

3

CB/GRMS

Audio (+)

CAN (+)

CAN (-)

XM (-)

MIC Sum Out (-)

HFM Audio (-)

MIC Sum Out (+)

13
14

18

22

27

CB/GRMS

Audio (-) 26

32

4

7

3

13
14

18

Right XM (-) 30 30

22

27

26

32

Ultra Radio

[28B]

[28A]

10

19

Battery

20

Battery

11

10

19

20

11

Ground

Ground

[6B]

[6A]

4

5

4

3

3

5

6

6

1
2

4
5
6
7
8
9

10
11
12

1
2

4
5
6
7
8
9

10
11
12

(If Equipped)

C.B.

[184C]

[184B]

R/O

R/O

Y/O

Y/O

Y/V

Y/V

Y/O

Y/V

Y/O
R/O

R/O

R/O

R/O

Y/V

Y/O

Y/V

BK

BK

BK

BK
BK

BK

BK

R

R

R

R

R

W

R

R

W

W

BK/GN

BK/GN

BK/GN

BK/GN

BK/GN

BK/GN

++BK

++BK

++BK

++R

++R

++R

R/O

R/O

BK/GN

BK/GN

BK/GN

(BK)

Radio

Memory Fuse

15A

A

C

A

C

GND 2

BK

[15B]

[15A]

2B

2A

Main

Harness

[27B]

[27A]

1
2
3
4

20
21

[149B]

Y/V

Y/O

To High

Output

Amplifier

BK/GN

BK/GN

BK/GN

Ground

Stud

(Right)

Battery +

R
R

R

30

30

[149A]

(BK)

em00863

Figure 8-10. Audio, Microphone, Power and CAN Circuits

HOME

8-26 2011 Touring Diagnostics: Audio System

1. Hands-Free Phone Module Voltage Test

1.

Disconnect hands-free phone module [194].

2.

With IGN ON, and using the HARNESS CONNECTOR
TEST KIT (Part No. HD-41404-C), measure voltage
between [194B] terminals 1 and 2.

3.

Is battery voltage present?

a.

Yes.

Go to Test 3.

b.

No.

Go to Test 2.

2. Hands-Free Phone Module Jumper
Harness Voltage Test

1.

Disconnect hands-free phone module jumper harness
[187].

2.

With IGN ON, and using the HARNESS CONNECTOR
TEST KIT (Part No. HD-41404-C), measure voltage
between [187B] terminals 5 and 6.

3.

Is battery voltage present?

a.

Yes. Replace hands-free phone module jumper har-
ness or repair open (R/O) or (BK/GN) wire. (5041)

b.

No. Repair open wire between [187B] terminal 5 (R/O)
and radio memory fuse, or terminal 6 (BK/GN) and
ground. (5041)

3. Hands-Free Phone Module CAN Test

1.

With IGN ON, and using the HARNESS CONNECTOR
TEST KIT (Part No. HD-41404-C), measure voltage
between [194B] terminals 17 and 18.

2.

Is voltage between 3.85-5.0V?

a.

Yes. Replace hands-free phone module. (6102)

b.

No.

Go to Test 4.

4. Hands-Free Phone Module Jumper
Harness CAN Test

1.

Disconnect hands-free phone module jumper harness
[187].

2.

With IGN ON, and using the HARNESS CONNECTOR
TEST KIT (Part No. HD-41404-C), measure voltage
between [187B] terminals 7 and 8.

3.

Is voltage between 3.85-5.0V?

a.

Yes. Replace hands-free phone module jumper har-
ness or repair open (Y/O) or (Y/V) wire. (5041)

b.

No. Repair open wire between [187B] terminal 7 (Y/O)
and radio [28B] terminal 13, or terminal 8 (Y/V) and
radio [28B] terminal 14. (5041)

DTC U1307 INFOTAINMENT BUS LOST
COMMUNICATION WITH CB MODULE

TOOL NAME

PART NUMBER

HARNESS CONNECTOR TEST KIT

HD-41404-C

1. CB Module Voltage Test

1.

Disconnect CB module [184].

2.

With IGN ON, and using the HARNESS CONNECTOR
TEST KIT (Part No. HD-41404-C), measure voltage
between [184B] terminals 9 and 10.

3.

Is battery voltage present?

a.

Yes.

Go to Test 2.

b.

No. Repair open wire between [184B] terminal 9 (R/O)
and radio memory fuse, or terminal 10 (BK/GN) and
ground. (5041)

2. CB Module CAN Test

1.

With IGN ON, and using the HARNESS CONNECTOR
TEST KIT (Part No. HD-41404-C), measure voltage
between CB [184B] terminals 11 and 12.

2.

Is voltage between 3.85-5.0V?

a.

Yes. Replace CB module. (6625)

b.

No. Repair open wire between [184B] terminal 11
(Y/O) and radio [28B] terminal 13, or terminal 12 (Y/V)
and radio [28B] terminal 14. (5041)

DTC U1308 INFOTAINMENT BUS LOST
COMMUNICATION WITH FUTURE
ACCESSORY MODULE (4-PIN)

TOOL NAME

PART NUMBER

HARNESS CONNECTOR TEST KIT

HD-41404-C

1. Future Accessory Voltage Test

1.

With IGN ON, and using the HARNESS CONNECTOR
TEST KIT (Part No. HD-41404-C), measure voltage
between future acc [175B] terminals 1 and 2.

2.

Is battery voltage present?

a.

Yes.

Go to Test 2.

b.

No. Repair open wire between [175B] terminal 1 (R/O)
and radio memory fuse, or terminal 2 (BK/GN) and
ground. (5041)

2. Future Accessory CAN Test

1.

With IGN ON, and using the HARNESS CONNECTOR
TEST KIT (Part No. HD-41404-C), measure voltage
between [175B] terminals 3 and 4.

2.

Is voltage between 3.85-5.0V?

a.

Yes. System normal.

b.

No. Repair open wire between [175B] terminal 3 (Y/O)
and radio [28B] terminal 13, or terminal 4 (Y/V) and
radio [28B] terminal 14. (5041)

HOME

2011 Touring Diagnostics: Audio System 8-27

DTC U1310 INFOTAINMENT BUS LOST
COMMUNICATION WITH IPOD

TOOL NAME

PART NUMBER

HARNESS CONNECTOR TEST KIT

HD-41404-C

1. iPod Voltage Test

1.

With IGN ON, and using the HARNESS CONNECTOR
TEST KIT (Part No. HD-41404-C), measure voltage
between future acc [186B] terminals 9 and 10.

2.

Is battery voltage present?

a.

Yes.

Go to Test 2.

b.

No. Repair open wire between [186B] terminal 9 (R/O)
and radio memory fuse, or terminal 10 (BK/GN) and
ground. (5041)

2. iPod CAN Test

1.

With IGN ON, and using the HARNESS CONNECTOR
TEST KIT (Part No. HD-41404-C), measure voltage
between [186B] terminals 11 and 12.

2.

Is voltage between 3.85-5.0V?

a.

Yes. Replace iPod.

b.

No. Repair open wire between [186B] terminal 11
(Y/O) and radio [28B] terminal 13, or terminal 12 (Y/V)
and radio [28B] terminal 14. (5041)

DTC U1312 INFOTAINMENT BUS LOST
COMMUNICATION WITH FUTURE
ACCESSORY MODULE (12-PIN)

TOOL NAME

PART NUMBER

HARNESS CONNECTOR TEST KIT

HD-41404-C

1. Future Accessory Voltage Test

1.

With IGN ON, and using the HARNESS CONNECTOR
TEST KIT (Part No. HD-41404-C), measure voltage
between future acc [186B] terminals 9 and 10.

2.

Is battery voltage present?

a.

Yes.

Go to Test 2.

b.

No. Repair open wire between [186B] terminal 9 (R/O)
and radio memory fuse, or terminal 10 (BK/GN) and
ground. (5041)

2. Future Accessory CAN Test

1.

With IGN ON, and using the HARNESS CONNECTOR
TEST KIT (Part No. HD-41404-C), measure voltage
between [186B] terminals 11 and 12.

2.

Is voltage between 3.85-5.0V?

a.

Yes. System normal.

b.

No. Repair open wire between [186B] terminal 11
(Y/O) and radio [28B] terminal 13, or terminal 12 (Y/V)
and radio [28B] terminal 14. (5041)

DTC U1313 INFOTAINMENT BUS LOST
COMMUNICATION WITH XM MODULE

TOOL NAME

PART NUMBER

HARNESS CONNECTOR TEST KIT

HD-41404-C

1. XM Module Voltage Test

1.

Disconnect XM module [185].

2.

With IGN ON, and using the HARNESS CONNECTOR
TEST KIT (Part No. HD-41404-C), measure voltage
between [185B] terminals 9 and 10.

3.

Is battery voltage present?

a.

Yes.

Go to Test 2.

b.

No. Repair open wire between [185B] terminal 9 (R/O)
and radio memory fuse, or terminal 10 (BK/GN) and
ground. (5041)

2. XM Module CAN Test

1.

With IGN ON, and using the HARNESS CONNECTOR
TEST KIT (Part No. HD-41404-C), measure voltage
between XM [185B] terminals 11 and 12.

2.

Is voltage between 3.85-5.0V?

a.

Yes. Replace XM module. (6626)

b.

No. Repair open wire between [185B] terminal 11
(Y/O) and radio [28B] terminal 13, or terminal 12 (Y/V)
and radio [28B] terminal 14. (5041)

DTC U1314 INFOTAINMENT BUS LOST
COMMUNICATIONS WITH NAVIGATION
MODULE

NOTE

This test assumes the navigation module is installed. There
are no external connections to the navigation module except
for the GPS antenna located under the fairing above the right
front speaker.

1. Navigation Module Test

1.

Turn IGN and radio ON.

2.

Press NAV button on radio.

3.

Does the radio show the navigation screen?

a.

Yes. System ok. Clear codes.

b.

No. Remove and install module and retest. If results
are the same, swap navigation module with a known
good module and retest. If results are the same,
replace radio.

HOME

8-28 2011 Touring Diagnostics: Audio System

DTC U1317 INFOTAINMENT BUS LOST
COMMUNICATION WITH HIGH OUTPUT
AMPLIFIER

TOOL NAME

PART NUMBER

HARNESS CONNECTOR TEST KIT

HD-41404-C

RADIO BREAKOUT BOX

HD-44608

ADVANCED AUDIO SYSTEM
BREAKOUT BOX

HD-47918

1. Amplifier Module Voltage Test

1.

Disconnect amplifier [149] and connect amplifier RADIO
BREAKOUT BOX (Part No. HD-44608) leaving amplifier
disconnected.

2.

With IGN ON, and using the HARNESS CONNECTOR
TEST KIT (Part No. HD-41404-C), measure voltage
between amplifier [149B] terminals 3 or 4 and 20 or 21.

3.

Is battery voltage present?

a.

Yes.

Go to Test 2.

b.

No. Repair open wire between amplifier [149B] ter-
minals 3 and 4 (R) and 30A amplifier fuse, or amplifier
[149B] terminals 20 or 21 (BK/GN) and ground. (6131)

2. Amplifier Module CAN Test

1.

With IGN and radio ON, and using the HARNESS CON-
NECTOR TEST KIT (Part No. HD-41404-C), measure
voltage between breakout box terminals 1 and 2.

2.

Is voltage between 3.85-5.0V?

a.

Yes. Replace amplifier. (6109)

b.

No, voltage is greater than 5V.

Go to Test 3.

c.

No, voltage is less than 5V.

Go to Test 4.

3. CAN Short to Voltage Test

1.

Turn IGN OFF.

2.

Disconnect the radio.

3.

Turn IGN ON.

4.

Test for voltage between breakout box terminal 1 and
ground or terminal 2 and ground.

5.

Is voltage present on either circuit?

a.

Yes. Repair short to voltage on the (Y/O) or (Y/V)
wire. (5041)

b.

No. Replace the radio. See the service manual.
(6101)

4. CAN Short to Ground Test

1.

Turn IGN OFF.

2.

Disconnect the radio.

3.

Test for continuity between breakout box terminal 1 and
ground or terminal 2 and ground.

4.

Is continuity present on either circuit?

a.

Yes. Repair short to ground on the (Y/O) or (Y/V)
wire. (5041)

b.

No.

Go to Test 5.

5. CAN Open Test

1.

Connect the radio ADVANCED AUDIO SYSTEM
BREAKOUT BOX (Part No. HD-47918) to wire harness
[28B], leaving the radio [28A] disconnected.

2.

Test for continuity between breakout box [149B] terminal
1 and breakout box [28B] 13 or terminals 2 and 14.

3.

Is continuity present on both circuits?

a.

Yes. Replace the radio. See the service manual.
(6101)

b.

No. Repair open on the (Y/O) or (Y/V) wire. (5041)

HOME

2011 Touring Diagnostics: Audio System 8-29

8.5

ADVANCED AUDIO SYSTEM SYMPTOMS

GENERAL

Many faults may occur that will not set a DTC. These faults
are listed in

Table 8-38

.

Table 8-38. Advanced Audio System Symptoms

TEST

SYMPTOM

NO.

8.5 ADVANCED AUDIO SYSTEM SYMPTOMS, Symptom
1: Radio Inoperative

Radio Inoperative

1

8.5 ADVANCED AUDIO SYSTEM SYMPTOMS, Symptom
2: Poor or No Reception

Poor or No Reception

2

8.5 ADVANCED AUDIO SYSTEM SYMPTOMS, Symptom
3: Static Present with Engine Running

Static Present with Engine Running

3

8.5 ADVANCED AUDIO SYSTEM SYMPTOMS, Symptom
4: CB Transmitter Inoperative

CB Transmitter Inoperative

4

8.5 ADVANCED AUDIO SYSTEM SYMPTOMS, Symptom
5: CB Receiver Inoperative

CB Receiver Inoperative

5

8.5 ADVANCED AUDIO SYSTEM SYMPTOMS, Symptom
6: Intercom Inoperative

Intercom Inoperative

6

8.5 ADVANCED AUDIO SYSTEM SYMPTOMS, Symptom
7: Handheld Microphone/PTT Inoperative

Handheld Microphone/PTT Inoperative

7

8.5 ADVANCED AUDIO SYSTEM SYMPTOMS, Symptom
8: Fairing Mounted Speaker Switch Malfunction

Speaker Switch Malfunction

8

8.5 ADVANCED AUDIO SYSTEM SYMPTOMS, Symptom
9: Headset Speakers Inoperative

Headset Speakers Inoperative

9

8.5 ADVANCED AUDIO SYSTEM SYMPTOMS, Symptom
10: No or Low Audio from Microphones

No or Low Audio From Microphones

10

8.5 ADVANCED AUDIO SYSTEM SYMPTOMS, Symptom
11: No or Low Audio with High Output Amplifier

No or Low Audio With High Output Amplifier

11

8.5 ADVANCED AUDIO SYSTEM SYMPTOMS, Symptom
12: No or Low Audio from XM or XM Inoperative

No or Low Audio From XM or XM Inoperative

12

8.5 ADVANCED AUDIO SYSTEM SYMPTOMS, Symptom
13: No or Intermittent Reception on XM Module

XM - No or Intermittent Reception

13

8.5 ADVANCED AUDIO SYSTEM SYMPTOMS, Symptom
14: Navigation Inoperative

Navigation Inoperative

14

8.5 ADVANCED AUDIO SYSTEM SYMPTOMS, Symptom
15: AVC Inoperative

AVC Inoperative

15

8.5 ADVANCED AUDIO SYSTEM SYMPTOMS, Symptom
16: Handlebar, Passenger or Sidecar Switches Inoperative

Handlebar, Passenger or Sidecar Switches Inoper-
ative

16

8.5 ADVANCED AUDIO SYSTEM SYMPTOMS, Symptom
17: CD Skipping

CD Skipping

17

8.5 ADVANCED AUDIO SYSTEM SYMPTOMS, Symptom
18: Hands-Free Phone Module Initial Diagnostics

Hands-Free Phone Module Inoperative
No or Low Audio To Hands-Free Phone Module

18

No or Low Audio From Hands-Free Phone Module
Hands-Free Phone Module - Phone Not Pairing

FACTORY DEFAULTS

If a symptom is present without a DTC, restoring ROM defaults
to the factory settings may resolve the issue, which can
sometimes be caused by a unique sequence of rider interac-
tions with the system.

NOTE

On FLHTCU, FLHTK, FLTRU models, set Intercom, VOX and
CB squelch to midpoint and turn Weather Alert to OFF.

Access the radio diagnostic display and press softkey 1
(DEFAULT), or proceed as follows:

HOME

8-30 2011 Touring Diagnostics: Audio System

1.

Turn IGN ON with the radio OFF.

2.

Push and hold softkeys 1 and 3 and OK simultaneously
for 2 seconds.

3.

Push the arrow up 2 times.

4.

Push softkey 2.

5.

Turn IGN OFF for more than 20 seconds.

6.

Turn ignition on and verify all defaults have reset.

The following are reset to the factory ROM defaults:

Radio presets.

Volume levels, bass, treble, AVC, fader and VOX.

Display contrast.

External amplifier present is reset to no amplifier (if an
external amplifier is present, it will take two long ignition
cycles before the radio is set up to enable the external
amplifier).

CB or PHONE present is reset to no phone (this is used
by the radio to enable the intercom setting if a CB or phone
are present, and like the amplifier, it will take two long
ignition cycles before the radio completely enables the
intercom).

All DTCs are reset.

Navigation saved data. This data is immediately updated
upon navigation startup, so the user should be unaffected.

DIAGNOSTICS

TOOL NAME

PART NUMBER

SWR METER ADAPTERS

HD-48037

Before proceeding with the diagnostics, make sure the radio
is calibrated, any CD has been removed from the CD player
and reset factory defaults. Doing so can reduce or eliminate
needless troubleshooting of these symptoms.

If a CD is stuck in the player, the player must be reset. Remove
the main fuse and wait 5 minutes and then install fuse. Turn

radio power ON and press the EJECT button. If the CD does
not eject after performing the reset procedure, the radio is faulty
and must be replaced.

Diagnostic Tips

Reading and understanding these diagnostic tips will help make
troubleshooting symptomatic problems easier.

1.

If radio is uncalibrated, CB is not functional. If the CB is
not allowed in a region (Japan, for example), then the unit
will not operate.

2.

To use the dummy load, screw the lamp onto the antenna
jack of the CB using the appropriate SWR METER
ADAPTERS (Part No. HD-48037). Press the PTT switch.
If the CB is transmitting a carrier wave, the lamp should
illuminate. Speaking into the microphone should cause
the lamp to flicker. It should get brighter and dimmer
depending on how loud your voice is. A change in lamp
brilliance means the CB is modulating.

3.

The amplifier fuse is an inline fuse for all accessory
installations and is mounted in the fuse block.

4.

It is possible to have a fault on more than one handlebar
control as a result of the following configuration:

Terminal 5 (V/BK) wire is common to both the PTT/
Squelch and Mode handlebar controls.

Terminal 8 (BN/BK) wire is common to both the PTT/
Squelch and Audio handlebar controls.

Terminal 22 (GY/GN) wire is common to both the
PTT/Squelch and Audio handlebar controls.

5.

Terminal 3 (PK/W) wire is common to both the Mode and
Audio handlebar controls. Therefore, it is possible to have
a fault on more than one handlebar control as a result of
this configuration.

6.

Some aftermarket exhaust systems may cause excessive
pressure on the rear mounts causing the exhaust system
to be put into a bind creating excessive vibration the CD
player may not be able to isolate.

HOME

2011 Touring Diagnostics: Audio System 8-31

[51B]

AM/FM

Antenna

XM

[185D] XM Antenna

[50B] C.B. Antenna

C.B.

NAV Antenna

[50A]

C.B. Antenna

Back Of

C.B. Module

Ground Plane

In Tour-Pak

Mounting Stud

On Rear Of

Tour-Pak

[50D]

[50C]

[51A]

To Radio Antenna

Connector

Mounting Stud

On Rear Of

Tour-Pak

Mounting Stud

On Left

Saddle Bag

Bracket

(FLHX,

FLTRX Only)

Ground Plane

In Tour-Pak

Ground For

Standard

Installations

Ground Wire On

Tour-Pak Only

AM/FM

Antenna Mast

Antenna Cable Part Of

Main Harness And

Present On All Models

[104A]

[104B]

[52B]

em00864

Figure 8-11. AM/FM and CB Antenna System Circuit

SYMPTOM 1: RADIO INOPERATIVE

TOOL NAME

PART NUMBER

ADVANCED AUDIO SYSTEM
BREAKOUT BOX

HD-47918

1. Radio Power Test

1.

Remove outer fairing.

2.

Connect ADVANCED AUDIO SYSTEM BREAKOUT
BOX (Part No. HD-47918), leaving radio [27A] discon-
nected.

3.

With IGN ON, measure voltage at breakout box terminals
10 or 20, to 11 or 19.

4.

Is battery voltage present?

a.

Yes.

Go to Test 2.

b.

No.

Go to Test 3.

2. Radio Power Continuity Test

1.

Measure voltage from breakout box terminal 12 to ground.

HOME

8-32 2011 Touring Diagnostics: Audio System

2.

Is battery voltage present?

a.

Yes. Replace radio. See the service manual. (6101)

b.

No. Repair open (O/BE) wire between radio [27B]
terminal 12 and radio fuse.

3. Radio Memory Continuity Test

1.

Test for continuity from breakout box terminals 11 and 19
to ground.

2.

Is continuity present?

a.

Yes. Repair open (R/O) wire between radio [27B] and
radio memory fuse terminal 2B.

b.

No. Repair open (BK/GN) wire between radio [27B]
and ground.

To Dash Panel

Switches

[105B]

(BK)

9

To Ground

(BK)

9

9

Radio MEM 15A

Radio Power 15A

A

A

C

C

(BK)

3

6

To Audio

Harness

(BK)

[6A]

To

Radio

(BK)

[27A]

10
11
12

19
20

Interconnect

Harness

R/O

R/O

BK/GN

BK/GN

R/O

BK/GN

R/O

BK/GN

BK/GN

R/O

BK/GN

O/BE

O/BE

O/BE

O/BE

R/O

O/BE

R/GY

[1B]

[1A]

[105A]

[6B]

[27B]

[15B]

[15A]

1H

1G

2B

2A

R

em00386

Figure 8-12. Radio Power

SYMPTOM 2: POOR OR NO RECEPTION

Table 8-39. Symptom 2: Poor or No Reception Diagnostic

Faults

POSSIBLE CAUSES

Antenna and cable malfunctions

Radio malfunction

Stations out of range

1. Low-Band Radio Operation Test

1.

Switch to AM (or LW/MW/W for HDI) band.

2.

Locate a strong station using the seek button.

3.

Does radio stop seeking on the strong station?

a.

Yes.

Go to Test 2.

b.

No.

Go to Test 3.

2. FM-Band Radio Operation Test

1.

Switch to FM band.

2.

Locate a strong station using the seek button.

3.

Does radio stop seeking on the strong station?

a.

Yes. Operation normal. Review symptoms.

b.

No.

Go to Test 3.

HOME

2011 Touring Diagnostics: Audio System 8-33

3. Antenna Cable Test

1.

Is antenna cable connected to mast and radio?

a.

Yes. Disconnect antenna cable [51] and [52] and
check connectors for damaged, pushed out or cor-
roded terminals. Repair as required. If connectors are
okay, then continue with tests.

Go to Test 4.

b.

No. Connect antenna cable. (6609)

4. Antenna Cable Open Circuit Test

1.

Disconnect antenna from radio [51] and antenna base
[52].

2.

Test for continuity between center conductor of antenna
cable from radio to antenna base.

3.

Is continuity present?

a.

Yes.

Go to Test 5.

b.

No. Replace antenna cable. See the service manual.
(6609)

5. Antenna Cable Short Circuit Test

1.

With antenna cable disconnected from radio [51] and
antenna base [52], test for continuity between the antenna
center conductor to antenna cable shield.

2.

Is continuity present?

a.

Yes. Replace antenna cable. See the service manual.
(6609)

b.

No.

Go to Test 6.

6. Antenna Base Shorted to Ground Test

1.

With antenna cable disconnected from radio [51] and
antenna base [52], test for continuity between the antenna
center conductor and the connector shell.

2.

Is continuity present?

a.

Yes. Replace antenna base assembly. See the ser-
vice manual.

b.

No.

Go to Test 7.

7. Antenna Base Open to Ground Plate Test

1.

With antenna cable disconnected from antenna base [52],
test for continuity between the antenna shield (outer con-
ductor) and ground plate inside Tour-Pak.

2.

Is continuity present?

a.

Yes. Replace radio. See the service manual. (6101)

b.

No. Repair ground connection or replace antenna
base assembly.

HOME

8-34 2011 Touring Diagnostics: Audio System

[51B]

AM/FM

Antenna

XM

[185D] XM Antenna

[50B] C.B. Antenna

C.B.

NAV Antenna

[50A]

C.B. Antenna

Back Of

C.B. Module

Ground Plane

In Tour-Pak

Mounting Stud

On Rear Of

Tour-Pak

[50D]

[50C]

[51A]

To Radio Antenna

Connector

Mounting Stud

On Rear Of

Tour-Pak

Mounting Stud

On Left

Saddle Bag

Bracket

(FLHX,

FLTRX Only)

Ground Plane

In Tour-Pak

Ground For

Standard

Installations

Ground Wire On

Tour-Pak Only

AM/FM

Antenna Mast

Antenna Cable Part Of

Main Harness And

Present On All Models

[104A]

[104B]

[52B]

em00864

Figure 8-13. AM/FM and CB Antenna System Circuit

HOME

2011 Touring Diagnostics: Audio System 8-35

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Текст

Политика конфиденциальности