Harley Davidson 2011 Touring Models. Electrical Diagnostic Manual — page 21
DTC P1656
TOOL NAME
PART NUMBER
FUEL INJECTOR TEST LIGHT
HD-34730-2D
HARNESS CONNECTOR TEST KIT
HD-41404-C
Table 6-81. DTC P1656 Diagnostic Faults
POSSIBLE CAUSES
Short to voltage in ACR control circuit
ACR solenoid malfunction
ECM malfunction
1. Front ACR Test
1.
Disconnect front ACR [203F].
2.
Connect FUEL INJECTOR TEST LIGHT (Part No. HD-
34730-2D).
3.
Crank engine for 5 seconds.
4.
Does the test light flash on and off?
a.
Yes.
b.
No.
2. Rear ACR Control Circuit Test
1.
Disconnect rear ACR [203R].
2.
While cranking the engine, using HARNESS CON-
NECTOR TEST KIT (Part No. HD-41404-C) and a multi-
meter, test for measure voltage between [203FB] terminal
2 and ground.
3.
Is voltage greater than 1.0V?
a.
Yes. Repair short to voltage between [203FB] terminal
2 and [78B] terminal 19.
b.
No. Replace front and rear ACR solenoids. See the
service manual.
3. Rear ACR Test
1.
Disconnect rear ACR [203R].
2.
Crank engine for 5 seconds.
3.
Does the test light flash on and off?
a.
Yes. Replace front and rear ACR solenoids. See the
service manual.
b.
No.
4. Front ACR Control Circuit Test
1.
Disconnect fuel injector test light.
2.
While cranking the engine, using HARNESS CON-
NECTOR TEST KIT (Part No. HD-41404-C) and a multi-
meter, test for voltage between [203FB] terminal 2 and
ground.
3.
Is voltage greater than 1.0V?
a.
Yes. Repair short to voltage between [203FB] terminal
2 and ECM [78B] terminal 19.
b.
No. Replace the ECM. See the service manual.
2011 Touring Diagnostics: Engine Management 6-81
6.27
DTC P2100, P2101, P2102, P2103
DESCRIPTION AND OPERATION
The TCA contains two potentiometers (designated as TPS1
and TPS2) and an electric DC motor for controlling the actu-
ation of the throttle. TPS1 and TPS2 are mounted in the TCA.
They are connected to the keyed shaft for the throttle plate
and used to communicate the position of the throttle plate.
Each TPS supplies input to the ECM in response to the posi-
tioning of the throttle plate. The ECM activates the motor in
the TCA to move the throttle plate, based on signals from the
TGS.
See
. The TCA motor receives input (position data)
from the ECM connector [78] terminal 29 for electronic throttle
control - HI and terminal 30 for electronic throttle control - LOW.
The TCA motor drives a series of gears to rotate the position
of the throttle plate. Refer to
for defect codes
associated with TCA drive motor.
Table 6-82. Code Description
DESCRIPTION
DTC
TAC motor open
P2100
TAC motor circuit range/performance
(actuation error)
P2101
TAC motor control circuit shorted low
P2102
TAC motor control circuit shorted high
P2103
•
P2100 TAC Motor Circuit Open: Indicates the ECM
identified an open load fault for the TCA motor driver.
•
P2101 TAC Motor Circuit Range/Performance: Indicates
the actual position of the throttle plate is out of range from
the commanded throttle plate position.
•
P2102 TAC Motor Control Circuit Shorted Low: Indic-
ates the ECM identified that the drive motor is shorted to
ground within the TAC drive motor circuit.
•
P2103 TAC Motor Control Circuit Shorted High: Indic-
ates the drive motor is shorted high within the TAC drive
motor circuit.
Connector Information
For additional information about the connectors in the following
diagram(s) and diagnostic procedure(s), including the color of
the harness test kit terminal probes, see
6-82 2011 Touring Diagnostics: Engine Management
Throttle Actuator Control HI
Throttle Actuator Control LO
TPS-2
TPS-1
TGS-2
TGS-1
5V Sensor Power-1
5V Sensor Ground-2
5V Sensor Power-2
29
30
36
37
39
50
59
62
68
29
30
36
37
39
50
ET Sensor
51
51
59
62
5V Sensor Ground-1
61
61
68
ECM
TGS
6 5 4 3 2 1
6 5 4 3 2 1
6 5 4 3 2 1
6 5 4 3 2 1
TCA
6
5
4
3
2
1
6
5
4
3
2
1
Vehicle Speed Input
JSS
Vehicle Speed Ground
Ground
40
56
64
73
40
56
64
73
JSS
(HDI only)
1 2 3
VSS
A
B
C
A
B
C
BN
BE
GY
BK
V/Y
R/W
R
V
BK/GY
BK/PK
BE/GN
BK/W
BK/W
BN/O
BN/O
BK/O
BN/R
BN/V
BK/PK
BK/O
BN/R
BN/V
V/Y
R/W
BE/GN
GN/BN
GN/BN
BK/GY
BK/GN
BK/GN
BN/O
PK/Y
PK/Y
BN/O
BN/O
W/GN
W/GN
BK/W
BK/W
BK/Y
BK/Y
Right
GND 2
[224A]
[224B]
[204A]
[204B]
[211A]
[211B]
[65A]
[65B]
ET Sensor
A
B
A
B
[90A]
[90B]
[78B]
[78A]
[133B]
TMAP Sensor
TMAP Sensor Input
IAT
1 2 3
4
1 2 3
4
[80A]
[80B]
LGN/Y
V/W
R/W
LGN/Y
BK/GY
V/W
24
49
24
49
em00700
Figure 6-40. Throttle Control Actuator Circuit
DTC P2100
TOOL NAME
PART NUMBER
HARNESS CONNECTOR TEST KIT
HD-41404-C
BREAKOUT BOX
HD-48637
Table 6-83. DTC P2100 Diagnostic Faults
POSSIBLE CAUSES
ECM malfunction
Open in throttle actuator control circuit high
TCA malfunction
Open in throttle actuator control circuit low
1. TCA Test
1.
With IGN OFF, connect BREAKOUT BOX (Part No. HD-
48637) between wire harness [78B] and ECM [78A],
leaving [78A] disconnected. See
2.
Using a multimeter, measure resistance between breakout
box terminal 29 and terminal 30.
3.
Is resistance greater than 10 Ohms?
a.
Yes.
b.
No. Perform wiggle test. See
. If resistance
below 10 Ohms, replace the ECM. See the service
manual.
2. TCA High Circuit Test
1.
Disconnect TCA [211].
2.
Using HARNESS CONNECTOR TEST KIT (Part No. HD-
41404-C) and a multimeter, test for continuity between
breakout box terminal 29 and TCA [211B] terminal 3.
3.
Is continuity present?
a.
Yes.
b.
No. Repair open in (BK/O) wire.
3. TCA Low Circuit Test
1.
Test for continuity between breakout box terminal 30 and
TCA [211B] terminal 2.
2.
Is continuity present?
a.
Yes. Replace the TCA. See the service manual.
b.
No. Repair open in (BK/PK) wire.
2011 Touring Diagnostics: Engine Management 6-83
DTC P2101
TOOL NAME
PART NUMBER
HARNESS CONNECTOR TEST KIT
HD-41404-C
BREAKOUT BOX
HD-48637
Table 6-84. DTC P2101 Diagnostic Faults
POSSIBLE CAUSES
ECM malfunction
Short between throttle actuator control circuits
Open in throttle actuator control circuit high
TCA malfunction
Open in throttle actuator control circuit low
1. TCA Circuit Resistance Test
1.
With IGN OFF, connect BREAKOUT BOX (Part No. HD-
48637) between wire harness [78B] and ECM [78A],
leaving [78A] disconnected. See
2.
Using a multimeter, measure resistance between breakout
box terminal 29 and terminal 30.
3.
Is resistance less than 2 Ohms?
a.
Yes.
b.
No.
2. TCA Test
1.
Disconnect TCA [211].
2.
Measure resistance between breakout box terminal 29
and terminal 30.
3.
Is resistance less than 2 Ohms?
a.
Yes. Repair short between the (BK/O) and (BK/PK)
wires.
b.
No. Replace the TCA. See the service manual.
3. TCA High Circuit Test
1.
Using HARNESS CONNECTOR TEST KIT (Part No. HD-
41404-C) and a multimeter, test for continuity between
breakout box terminal 29 and TCA [211B] terminal 3.
2.
Is continuity present?
a.
Yes.
b.
No. Repair open in (BK/O) wire.
4. TCA Low Circuit Test
1.
Test for continuity between breakout box terminal 30 and
TCA [211B] terminal 2.
2.
Is continuity present?
a.
Yes. Replace the ECM. See the service manual.
b.
No. Repair open in (BK/PK) wire.
DTC P2102
TOOL NAME
PART NUMBER
HARNESS CONNECTOR TEST KIT
HD-41404-C
Table 6-85. DTC P2102 Diagnostic Faults
POSSIBLE CAUSES
Short to ground in throttle actuator control circuit low
Short to ground in throttle actuator control circuit high
TCA malfunction
1. TCA High Circuit Test
1.
Disconnect TCA [211].
2.
Using HARNESS CONNECTOR TEST KIT (Part No. HD-
41404-C) and a multimeter test for measure resistance
between [211B] terminal 3 and ground.
3.
Is resistance greater than 1000 Ohms?
a.
Yes.
b.
No. Repair short to ground in (BK/O) wire.
2. TCA Test
1.
Measure resistance between TCA [211B] terminal 2 and
ground.
2.
Is resistance less than 2 Ohms?
a.
Yes. Repair short to ground in (BK/PK) wire.
b.
No. Replace the TCA. See the service manual.
DTC P2103
TOOL NAME
PART NUMBER
BREAKOUT BOX
HD-48637
Table 6-86. DTC P2103 Diagnostic Faults
POSSIBLE CAUSES
Short to ground in throttle actuator control circuit low
Short to ground in throttle actuator control circuit high
ECM malfunction
1. TCA High Circuit Test
1.
With IGN OFF, connect BREAKOUT BOX (Part No. HD-
48637) between wire harness [78B] and ECM [78A],
leaving [78A] disconnected. See
.
2.
Disconnect TCA [211].
3.
Using a multimeter, test for continuity between breakout
box terminal 52 and terminal 29.
4.
Is continuity present?
a.
Yes. Repair short between (BK/O) and (Y/GN) wires.
b.
No.
6-84 2011 Touring Diagnostics: Engine Management
2. TCA Low Circuit Test
1.
Test for continuity between breakout box terminal 52 and
terminal 30.
2.
Is continuity present?
a.
Yes. Repair short between (BK/PK) and (Y/GN) wires.
b.
No. Replace the ECM. See the service manual.
2011 Touring Diagnostics: Engine Management 6-85
6.28
DTC P2105, P2107
DESCRIPTION AND OPERATION
The TAC system uses DTC P2105 as a vehicle safety device.
It provides a forced shut down of the engine when the perform-
ance of the TCA cannot be verified. Refer to
.
Initially, the ECM commands the fuel pump and fuel injectors
to be disabled until the actual fault is cleared.
The TAC system sets DTC P2107 to identify faults with the
ECM due to an internal over-temperature shutdown or a power
supply failure. Refer to
.
Table 6-87. Code Description
DESCRIPTION
DTC
TAC system forced engine shutdown
P2105
TAC system module processor - internal
fault
P2107
6-86 2011 Touring Diagnostics: Engine Management
[13B]
[13A]
[78B]
[78A]
Y/GN
R
V/O
W/Y
V/Y
R/W
V/W
GN/GY
BK/PK
PK/GN
BE/GN
BK/GY
BK/GN
BK/BN
LGN/Y
GN/W
GY/BE
BN/R
BK
BN/V
BK/W
BK/Y
PK/O
BN/O
PK/Y
Y/GN
Y/BE
BE/O
PK/O
V/BE
BK/Y
BN/O
Y/GN
O/GY
O/GY
BN/O
BK/W
PK/Y
BK/W
Y/BE
BE/O
Y/GN
Y/GN
Y/GN
W/Y
V/BE
BK/O
GY/Y
V/GY
V/GY
W/GN
W/GN
BK
GY
BE
BN
V/W
R/W
R
R
V
LGN/Y
BK/GY
BE/GN
BK/GY
R/W
V/Y
1
2
3
4
A
A
B
A
B
A
B
A
B
B
C
D
A
Power
Ion Sense
Coil Rear
Coil Front
B
C
D
TGS
CKP
Sensor
ET
Sensor
TCA
TMAP
Sensor
Ignition Coil
VSS
Rear Fuel
Injector
Front Fuel
Injector
System
Relay
1
6
5
4
3
2
1
1
2
1
2
6 5 4 3 2 1
6 5 4 3 2 1
6 5 4 3 2 1
6 5 4 3 2 1
1
A
B
C
A
B
C
2
A B
A B
3 4
1 2
Front ACR
(If Equipped)
2 1
2 1
3 4
6
5
4
3
2
1
B
D
B
D
4
1
Fuel Tank
Harness
Fuel Pump
Assembly In Tank
4
Fuel
Pump
Fuse
15A
To 15A
ECM Fuse
To 15A
Exhaust
Control Fuse
Rear
HO2S
(BK)
Front
HO2S
Active
Exhaust
(HDI Only)
BK
V/O
BK
PK/GN
BK/BN
BK/BN
GN/GY
BK
LGN/R
Right
GND 2
Y/GN
Y/GN
V/GY
V/GY
Y/GN
Y/GN
GY/Y
Purge Solenoid
(Optional)
A
B
A
B
BE/GY
[79A]
[79B]
[224A]
[224B]
[204A]
[204B]
[90A]
[90B]
[203AF]
[203BF]
Rear ACR
(If Equipped)
2 1
2 1
[211A]
[211B]
[20A]
[20B]
[80A]
[80B]
[141A]
[141B]
[141B]
[65A]
[65B]
[179B]
ECM
Exhaust
Actuator
Rear
Fuel
Injector
TMAP
Sensor
Input
F
ront
Fuel
Injector
Throttle
Actuator
Control
HI
Throttle
Actuator
Control
LO
O2
Heater
Ground
TPS
2
TPS
1
Exhaust
F
eedbac
k
TGS
2
V
ehicle
Speed
Input
CKP
Sensor
Rear
HO2
Sensor
IA
T
Sensor
5V
Sensor
P
o
w
er
1
ET
Sensor
12V
P
o
w
er
Rear
Ignition
Coil
F
ront
Ignition
Coil
TGS
1
5V
Sensor
Ground
1
5V
Sensor
Ground
2
CKP
Sensor
(+)
V
ehicle
Speed
Ground
F
ront
HO2
Sensor
5V
Sensor
P
o
w
er
2
Ground
21
Purge
Solenoid
20
23 24
28 29 30 31
363738 39 4043 46
4950 51 52 53 54
59 61 62 63 64
66
68 73
HO2S
Retur
n
48
4
3
2
1
4
3
2
1
GY/BE
Ion
Sense
33
21
20
A
CR
Ground
19
19
23 24
28 29 30 31
363738 39 4043 46
4950 51 52 53 54
59 61 62 63 64
66
68 73
48
33
GN/W
GN/W
Y/GN
Y/GN
O/GY
14
B
D
15
BK
14
15
85
86
30
87
3
5
3D
4C
O/GY
BK
O/GY
BK
FLHR/C
EXCEPT
FLHR/C
BK
BK/W
BK/O
BN/R
BN/O
BN/V
BK/PK
4A
4B
[84B]
[84A]
[85B]
[85A]
[95B]
[95A]
[83B]
[83A]
[138A]
[137A]
[203AR]
[203BR]
em00702
Figure 6-41. EFI Simplified Schematic
2011 Touring Diagnostics: Engine Management 6-87
DTC P2105
Table 6-88. DTC P2105 Diagnostic Faults
POSSIBLE CAUSES
Other DTCs set
ECM malfunction
1. DTC Verification Test
1.
Clear DTCs using odometer self-diagnostics. See
2.1 INITIAL DIAGNOSTICS, Odometer Self-Diagnostics
2.
Start and run the engine for a few seconds.
3.
Check for DTCs. See
.
4.
Did DTC P2105 set with no other DTCs?
a.
Yes. Replace the ECM. See the service manual.
b.
No. Other DTCs set. Refer to
c.
No. No DTCs set. DTC was properly cleared.
DTC P2107
TOOL NAME
PART NUMBER
BREAKOUT BOX
HD-48637
Table 6-89. DTC P2107 Diagnostic Faults
POSSIBLE CAUSES
Open in system relay supply circuit
System relay malfunction
ECM malfunction
1. ECM Connector Test
1.
IGN OFF, disconnect ECM [78] and inspect for damaged,
corroded or pushed out terminals.
2.
Are terminal problems present?
a.
Yes. Repair terminals as required.
b.
No.
2. ECM Circuit Test
1.
With IGN OFF, connect BREAKOUT BOX (Part No. HD-
48637) between wire harness [78B] and ECM [78A]. See
.
2.
Start the engine.
3.
Using a multimeter, test for voltage between breakout box
terminal 52 and ground.
4.
Is battery voltage present?
a.
Yes. Replace the ECM. See the service manual.
b.
No.
3. Relay Circuit Test
1.
Test the system relay. See
TROUBLESHOOTING, Relay Diagnostics
2.
Is the system relay good?
a.
Yes. Repair open or high resistance in (Y/GN) wire.
b.
No. Replace the system relay.
6-88 2011 Touring Diagnostics: Engine Management
6.29
DTC P2119
DESCRIPTION AND OPERATION
The TAC system sets DTC P2119 when the ECM determines
the throttle plate does not return to the correct de-energized
position. This error primarily indicates there may be non-elec-
trical conditions which affect the throttle body range/perform-
ance. Refer to
.
Table 6-90. Code Description
DESCRIPTION
DTC
TAC system throttle body range/perform-
ance
P2119
This DTC, if initiated, may have the following probable condi-
tions:
•
Something may be physically interfering with the throttle
plate operation (such as foreign material, debris, physical
obstruction or loosely/improperly mounted throttle plate).
•
Damaged or inoperative throttle plate return spring.
•
Defective mechanical component(s) internal to the TCA.
DTC P2119
Table 6-91. DTC P2119 Diagnostic Faults
POSSIBLE CAUSES
Induction module malfunction
Mechanical interference
1. Air Inlet Interference Test
1.
Inspect the air inlet and check for foreign debris and/or
mechanical interference to the throttle plate.
2.
Were any issues found?
a.
Yes.
b.
No. Replace the induction module. See the service
manual.
2. Validation Test
1.
Remove obstructions and foreign debris from inlet and
check throttle plate movement.
2.
Clear DTCs using odometer self-diagnostics. See
2.1 INITIAL DIAGNOSTICS, Odometer Self-Diagnostics
3.
Start the engine and operate the throttle.
4.
Check for DTCs. See
5.
Did DTC P2119 set?
a.
Yes. Replace the induction module. See the service
manual.
b.
No. Repair complete.
2011 Touring Diagnostics: Engine Management 6-89
6.30
DTC P2122, P2123, P2127, P2128
DESCRIPTION AND OPERATION
The TGS is an electronic assembly that replaces the conven-
tional throttle cable. Two opposing Hall-effect sensors transmit
signals to the ECM. The ECM uses these signals to determine
the desired throttle plate position. The ECM controls the motor
in the TCA to move the throttle plate to the desired position.
The TGS receives a 5V reference signal from the ECM. As the
throttle plate is opened the TGS1 signal voltage increases and
TGS2 signal voltage decreases. By design, the sum of the
voltages when measured for both TGS1 and TGS2 should
equal approximately 5.0V. If the sum of these voltages is not
5.0V, then DTCs are initiated for TGS1 and/or TGS2.
The ECM monitors and controls the TAC system and generates
DTCs when errors are reported by the ECM. Refer to
.
Table 6-92. Code Description
DESCRIPTION
DTC
TGS1 low/open
P2122
TGS1 high
P2123
TGS2 low/open
P2127
TGS2 high
P2128
DTC P2122
TOOL NAME
PART NUMBER
HARNESS CONNECTOR TEST KIT
HD-41404-C
BREAKOUT BOX
HD-48637
Table 6-93. DTC P2122 Diagnostic Faults
POSSIBLE CAUSES
Open in TGS-1 circuit
Short to ground in TGS-1 circuit
TGS malfunction
Open in sensor power circuit
ECM malfunction
TCA malfunction
JSS malfunction
VSS malfunction
1. TGS-1 Voltage Test
1.
Connect BREAKOUT BOX (Part No. HD-48637) between
wire harness [78B] and ECM [78A]. See
2.
Turn IGN ON.
3.
Using a multimeter, measure voltage between breakout
box terminals 59 and 61.
4.
Is voltage greater than 0.2V?
a.
Yes.
b.
No.
2. TGS-1 Circuit Open Test
1.
Disconnect TGS [204].
2.
Disconnect ECM [78].
3.
Using HARNESS CONNECTOR TEST KIT (Part No. HD-
41404-C) and a multimeter, test for continuity between
[204B] terminal 5 and breakout box terminal 59.
4.
Is continuity present?
a.
Yes.
b.
No. Repair open in (BE/GN) wire.
3. TGS-1 Short to Ground Test
1.
Test for continuity between breakout box terminal 59 and
ground.
2.
Is continuity present?
a.
Yes. Repair short to ground on (BE/GN) wire.
b.
No.
4. Twist Grip Sensor Test
1.
Test for continuity between breakout box terminal 50 and
[204B] terminal 6.
2.
Is continuity present?
a.
Yes. Replace the TGS. See the service manual.
b.
No. Repair open in (BN/O) wire.
5. TGS-1 Test
1.
Measure voltage between breakout box terminal 59 and
61.
2.
While watching the voltage slowly turn the throttle to the
wide open position.
3.
Does the voltage steadily increase to greater than 4.6V?
a.
Yes. Replace the ECM. See the service manual.
b.
No.
6. TGS-1 Open Test
1.
Test for continuity between breakout box terminal 59 and
[204B] terminal 5.
2.
Is continuity present?
a.
Yes.
b.
No. Repair open in (BE/GN) wire.
7. Sensor Power-1 Continuity Test
1.
Disconnect TGS [204].
2.
Disconnect ECM [78A] from breakout box.
6-90 2011 Touring Diagnostics: Engine Management
3.
Test continuity between breakout box terminal 50 and
[204B] terminal 6.
4.
Is continuity present?
a.
Yes.
b.
No. Repair open in (BN/O) wire.
8. Sensor Power Resistance Test
1.
Measure resistance between breakout box terminal 50
and 61.
2.
Is the resistance greater than 100 Ohms?
a.
Yes. Replace the TGS. See the service manual.
b.
No.
9. TCA Test
1.
Disconnect the TCA [211].
2.
Measure resistance between breakout box terminal 50
and 61.
3.
Is the resistance greater than 100 Ohms?
a.
Yes. Replace the TCA. See the service manual.
b.
No.
10. JSS Test
1.
Disconnect the JSS [131].
2.
Measure resistance between breakout box terminal 50
and 61.
3.
Is the resistance greater than 100 Ohms?
a.
Yes. Replace the JSS. See the service manual.
b.
No.
11. VSS Test
1.
Disconnect the VSS [65].
2.
Measure resistance between breakout box terminal 50
and 61.
3.
Is the resistance greater than 100 Ohms?
a.
Yes. Replace the VSS. See the service manual.
b.
No. Repair short to ground in (BN/O) wire.
DTC P2123
TOOL NAME
PART NUMBER
HARNESS CONNECTOR TEST KIT
HD-41404-C
BREAKOUT BOX
HD-48637
Table 6-94. DTC P2123 Diagnostic Faults
POSSIBLE CAUSES
Short to voltage in TGS-1 circuit
Short to voltage in sensor power circuit
TGS malfunction
Open in sensor ground circuit
ECM malfunction
1. TGS-1 Voltage Test
1.
Connect BREAKOUT BOX (Part No. HD-48637) between
wire harness [78B] and ECM [78A]. See
.
2.
Turn IGN ON.
3.
Using a multimeter, measure voltage between breakout
box terminals 59 and 61.
4.
Is voltage greater than 4.8V?
a.
Yes.
b.
No.
2. TGS-1 Short to Voltage Test
1.
Disconnect TGS [204].
2.
Disconnect ECM [78].
3.
Using HARNESS CONNECTOR TEST KIT (Part No. HD-
41404-C) and a multimeter, measure voltage between
[204B] terminal 5 and ground.
4.
Is voltage less than 1.0V?
a.
Yes.
b.
No. Repair short to voltage in (BE/GN) wire.
3. TGS-1 Short to Ground Test
1.
Measure voltage between [204B] terminal 6 and ground.
2.
Is voltage less than 5.25V?
a.
Yes.
b.
No. Repair short to voltage on (BN/O) wire.
4. TGS Test
1.
Turn IGN OFF.
2.
Test continuity between breakout box terminal 61 and
[204B] terminal 4.
3.
Is continuity present?
a.
Yes. Replace the TGS. See the service manual.
b.
No. Repair open in (BK/W) wire.
2011 Touring Diagnostics: Engine Management 6-91
5. TGS-1 Test
1.
Measure voltage between breakout box terminal 59 and
61.
2.
Is voltage greater than 0.2V?
a.
Yes.
b.
No.
6. TGS-1 Open Test
1.
Turn IGN OFF.
2.
Disconnect ECM [78A].
3.
Using HARNESS CONNECTOR TEST KIT (Part No. HD-
41404-C) and a multimeter, test for continuity between
[204B] terminals 5 and [204B] terminal 6.
4.
Is continuity present?
a.
Yes. Repair short between (BN/O) and (BE/GN) wires.
b.
No. Repair short to voltage in (BE/GN) wire.
7. Sensor Power-1 Continuity Test
1.
Using HARNESS CONNECTOR TEST KIT (Part No. HD-
41404-C) and a multimeter, measure voltage [204B] ter-
minal 6 and ground.
2.
Is voltage greater than 5.25V?
a.
Yes. Repair short to voltage on (BN/O) wire.
b.
No.
8. Sensor Power Resistance Test
1.
Turn IGN OFF.
2.
Measure resistance between [204B] terminal 4 and ground.
3.
Is the resistance less than 2 Ohms?
a.
Yes. Replace the TGS. See the service manual.
b.
No.
9. TCA Test
1.
Disconnect the ECM [78A].
2.
Test continuity between [204B] terminal 4 and breakout
box terminal 61.
3.
Is continuity present?
a.
Yes. Replace the ECM. See the service manual.
b.
No. Repair open in (BK/W) wire.
DTC P2127
TOOL NAME
PART NUMBER
HARNESS CONNECTOR TEST KIT
HD-41404-C
BREAKOUT BOX
HD-48637
Table 6-95. DTC P2127 Diagnostic Faults
POSSIBLE CAUSES
Open in TGS-2 circuit
Short to ground in TGS-2 circuit
TGS malfunction
Open in sensor power circuit
ECM malfunction
TMAP malfunction
Short to ground in sensor power circuit
1. TGS-2 Voltage Test
1.
Connect BREAKOUT BOX (Part No. HD-48637) between
wire harness [78B] and ECM [78A]. See
.
2.
Turn IGN ON.
3.
Using a multimeter, measure voltage between breakout
box terminals 39 and 62.
4.
Is voltage greater than 0.2V?
a.
Yes.
b.
No.
2. TGS-2 Open Test
1.
Disconnect TGS [204].
2.
Disconnect ECM [78].
3.
Using HARNESS CONNECTOR TEST KIT (Part No. HD-
41404-C) and a multimeter, test for continuity between
[204B] terminal 2 and breakout box terminal 39.
4.
Is continuity present?
a.
Yes.
b.
No. Repair open in (V/Y) wire.
3. TGS-2 Short to Ground Test
1.
Test for continuity between breakout box terminal 39 and
ground.
2.
Is continuity present?
a.
Yes. Repair short to ground on (V/Y) wire.
b.
No.
4. TGS Test
1.
Test for continuity between breakout box terminal 68 and
[204B] terminal 3.
2.
Is continuity present?
a.
Yes. Replace the TGS. See the service manual.
b.
No. Repair open in (R/W) wire.
6-92 2011 Touring Diagnostics: Engine Management
5. TGS-2 Test
1.
Measure voltage between breakout box terminal 59 and
61.
2.
While watching the voltage slowly turn the throttle to the
wide open position.
3.
Does the voltage steadily increase to greater than 4.6V?
a.
Yes. Replace the ECM. See the service manual.
b.
No.
6. TGS-2 Open Test
1.
Test continuity between breakout box terminal 39 and
[204B] terminal 2.
2.
Is continuity present?
a.
Yes.
b.
No. Repair open in (V/Y) wire.
7. Sensor Power-2 Continuity Test
1.
Disconnect TGS [204].
2.
Disconnect ECM [78A] from breakout box.
3.
Test continuity between breakout box terminal 68 and
[204B] terminal 3.
4.
Is continuity present?
a.
Yes.
b.
No. Repair open in (R/W) wire.
8. Sensor Power Resistance Test
1.
Measure resistance between breakout box terminal 68
and 62.
2.
Is the resistance greater than 100 Ohms?
a.
Yes. Replace the TGS. See the service manual.
b.
No.
9. TMAP Test
1.
Disconnect the TMAP [80].
2.
Measure resistance between breakout box terminal 50
and 61.
3.
Is the resistance greater than 100 Ohms?
a.
Yes. Replace the TMAP. See the service manual.
b.
No. Repair short to ground in (R/W) wire.
DTC P2128
TOOL NAME
PART NUMBER
HARNESS CONNECTOR TEST KIT
HD-41404-C
BREAKOUT BOX
HD-48637
Table 6-96. DTC P2128 Diagnostic Faults
POSSIBLE CAUSES
Short to voltage in TGS-2 circuit
Short to voltage in sensor power circuit
TGS malfunction
Open in sensor ground circuit
ECM malfunction
1. TGS-1 Voltage Test
1.
Connect BREAKOUT BOX (Part No. HD-48637) between
wire harness [78B] and ECM [78A]. See
.
2.
Turn IGN ON.
3.
Using a multimeter, measure voltage between breakout
box terminals 39 and 62.
4.
Is voltage greater than 4.8V?
a.
Yes.
b.
No.
2. TGS-1 Short to Voltage Test
1.
Disconnect TGS [204].
2.
Disconnect ECM [78A].
3.
Using HARNESS CONNECTOR TEST KIT (Part No. HD-
41404-C) and a multimeter, measure voltage between
[204B] terminal 2 and ground.
4.
Is voltage less than 1.0V?
a.
Yes.
b.
No. Repair short to voltage in (V/Y) wire.
3. TGS-1 Short to Ground Test
1.
Measure voltage between [204B] terminal 3 and ground.
2.
Is voltage less than 5.25V?
a.
Yes.
b.
No. Repair short to voltage on (R/W) wire.
4. TGS Test
1.
Turn IGN OFF.
2.
Test continuity between breakout box terminal 62 and
[204B] terminal 1.
3.
Is continuity present?
a.
Yes. Replace the TGS. See the service manual.
b.
No. Repair open in (BK/GY) wire.
2011 Touring Diagnostics: Engine Management 6-93
5. TGS-1 Test
1.
Measure voltage between breakout box terminal 39 and
62.
2.
Is voltage greater than 0.2V?
a.
Yes.
b.
No.
6. TGS-1 Open Test
1.
Turn IGN OFF.
2.
Disconnect ECM [78A].
3.
Test continuity between TGS [204B] terminals 2 and 3.
4.
Is continuity present?
a.
Yes. Repair short between (R/W) and (V/Y) wires.
b.
No. Repair short to voltage in (V/Y) wire.
7. Sensor Power-1 Continuity Test
1.
Measure voltage TGS [204B] terminal 3 and ground.
2.
Is voltage greater than 5.25V?
a.
Yes. Repair short to voltage on (R/W) wire.
b.
No.
8. Sensor Power Resistance Test
1.
Turn IGN OFF
2.
Measure resistance between [204B] terminal 1 and ground.
3.
Is the resistance less than 2 Ohms?
a.
Yes. Replace the TGS. See the service manual.
b.
No.
9. TCA Test
1.
Disconnect the ECM [78A].
2.
Test continuity between [204B] terminal 1 and breakout
box terminal 62.
3.
Is continuity present?
a.
Yes. Replace the ECM. See the service manual.
b.
No. Repair open in (BK/GY) wire.
6-94 2011 Touring Diagnostics: Engine Management
6.31
DTC P2135, P2138
DESCRIPTION AND OPERATION
The TAC system uses DTCs when the ECM determines that
a correlation error exists for either the TP sensor or the TGS.
The two TP sensors work opposite of each other. As the throttle
plate opens, TPS1 voltage ranges from 0.0-5.0V, while TPS2
voltage ranges from 5.0-0.0V. The sum of the two TPS voltages
should always measure approximately 5.0V.
The two TGSs work the same way. As the throttle plate is
opened, TGS1 voltage increases and TGS2 voltage decreases.
The sum of these two voltages should always measure
approximately 5.0V. If either component fails to correlate the
proper voltage or has out-of-range voltage conditions, then the
ECM will initiate a DTC. Refer to
Table 6-97. Code Description
DESCRIPTION
DTC
TPS correlation error
P2135
TGS correlation error
P2138
DTC P2135
TOOL NAME
PART NUMBER
HARNESS CONNECTOR TEST KIT
HD-41404-C
BREAKOUT BOX
HD-48637
Table 6-98. DTC P2135 Diagnostic Faults
POSSIBLE CAUSES
Open in TPS-1 circuit
Short to ground in TPS-1 circuit
Short to voltage in TPS-1 circuit
Open in TPS-2 circuit
Short to ground in TPS-2 circuit
Short to voltage in TPS-2 circuit
Short to voltage in sensor power circuit
TCA malfunction
1. TPS-2 Voltage Test
1.
Connect BREAKOUT BOX (Part No. HD-48637) between
wire harness [78B] and ECM [78A], leaving [78A] discon-
nected. See
2.
Disconnect TCA [211].
3.
Turn IGN ON.
4.
Using HARNESS CONNECTOR TEST KIT (Part No. HD-
41404-C) and a multimeter, test for continuity between
breakout box terminal 37 and TCA [211B] terminals 6.
5.
Is continuity present?
a.
Yes.
b.
No. Repair open in (BN/V) wire.
2. TPS-2 Circuit Test
1.
Test for continuity between breakout box terminal 37 and
61.
2.
Is continuity present?
a.
Yes. Repair short to ground in (BN/V) wire.
b.
No.
3. Sensor Power Circuit Test
1.
Test for continuity between breakout box terminal 37 and
50.
2.
Is continuity present?
a.
Yes. Repair short between (BN/V) and (BN/O) wires.
b.
No.
4. Sensor Ground Test
1.
Test for continuity between breakout box terminal 36 and
TCA [211B] terminal 4.
2.
Is continuity present?
a.
Yes.
b.
No. Repair open in (BN/R) wire.
5. Shorted 5V Circuit Test
1.
Test for continuity between breakout box terminals 36 and
61.
2.
Is continuity present?
a.
Yes. Repair short to ground in (BN/R) wire.
b.
No.
6. Sensor Ground Circuit Test
1.
Test for continuity between breakout box terminals 36 and
50.
2.
Is continuity present?
a.
Yes. Repair short between (BN/R) and (BN/O) wires.
b.
No.
7. TPS-2 Circuit Test
1.
Turn IGN OFF.
2.
Measure voltage between breakout box terminals 36 and
61.
3.
Is voltage greater than 5.25V?
a.
Yes. Repair short to voltage on (BN/R) wire.
b.
No.
8. Sensor Ground Continuity Test
1.
Measure voltage between breakout box terminals 37 and
61.
2011 Touring Diagnostics: Engine Management 6-95
Hands
Free
Module
Bluetooth
Antenna
1
Differential Mic Out (+)
Differential Mic Out (-)
Battery
Ground
Audio Out (+)
Audio Out (-)
CAN (+)
CAN (-)
2
8
9
17
18
45
46
(Beige)
XM
6
7
8
9
10
11
12
1
2
4
1
2
3
4
5
9
10
11
12
Future
ACC
1
2
4
5
9
10
11
12
C.B.
P&A ULTRA
Overlay Harness
For FL/HTCU/HTK/TRU
Only
1 2
5 6 7 8
1 2
5 6 7 8
BK
BK
R/O
R/O
R/O
Y/O
Y/V
Y/O
Y/O
Y/V
Y/V
R
R
BK
R
BK
R
W
BK/GN
BK/GN
BK/GN
R/O
Y/O
Y/V
BK/GN
R/O
BK/GN
R/O
Y/O
Y/V
BK/GN
++R
++R
++BK
++BK
Y/O
Y/V
++R
++BK
++R
++BK
R/O
Y/O
Y/V
BK/GN
++R
++BK
[186B]
[185B]
Future
ACC
[175B]
[184D]
[194B]
[187B]
[187A]
(BK)
4
7
Left XM
HFM Audio (+)
3
CB/GRMS
Audio (+)
CAN (+)
CAN (-)
XM (-)
MIC Sum Out (-)
HFM Audio (-)
MIC Sum Out (+)
13
14
18
22
27
CB/GRMS
Audio (-) 26
32
4
7
3
13
14
18
Right XM (-) 30 30
22
27
26
32
Ultra Radio
[28B]
[28A]
10
19
Battery
20
Battery
11
10
19
20
11
Ground
Ground
[6B]
[6A]
4
5
4
3
3
5
6
6
1
2
4
5
6
7
8
9
10
11
12
1
2
4
5
6
7
8
9
10
11
12
(If Equipped)
C.B.
[184C]
[184B]
R/O
R/O
Y/O
Y/O
Y/V
Y/V
Y/O
Y/V
Y/O
R/O
R/O
R/O
R/O
Y/V
Y/O
Y/V
BK
BK
BK
BK
BK
BK
BK
R
R
R
R
R
W
R
R
W
W
BK/GN
BK/GN
BK/GN
BK/GN
BK/GN
BK/GN
++BK
++BK
++BK
++R
++R
++R
R/O
R/O
BK/GN
BK/GN
BK/GN
(BK)
Radio
Memory Fuse
15A
A
C
A
C
GND 2
BK
[15B]
[15A]
2B
2A
Main
Harness
[27B]
[27A]
1
2
3
4
20
21
[149B]
Y/V
Y/O
To High
Output
Amplifier
BK/GN
BK/GN
BK/GN
Ground
Stud
(Right)
Battery +
R
R
R
30
30
[149A]
(BK)
em00863
Figure 8-19. Audio, Microphone, Power and CAN Circuits
2011 Touring Diagnostics: Audio System 8-47
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