Dacia Pick-Up 1304/1305/1307. Service manual — part 105
UPPER FRONT STRUCTURE
42
42 - 2
FRONT UNIT CARRIAGE BODY
REPLACEMENT
This operation shall be performed only on the repair bench. For the specific supports
mounting on the bench, please see the 40 chapter.
D
ISMO UNTING
Dismount the damaged elements, which are
in contact with the front part body.
Perform a checking redressing on the check-
ing/repairing bench, until bringing the carriage
body almost at the initial shape.
Detach the welding points from to front part
of carriage body as follows :
- in (2) joining area of the front longitudinal
girders with the pedal floor;
- in (3) joining area of the front longitudinal
girders with the left / right lateral cross bar;
- in (4) joining area of the front longitudinal
girders with the intermediary longitudinal girders;
- in (5) joining area of the front wing
linings with the iron plate;
- in (6) joining area of the cover reinforce-
ments and climate control box;
- in (7) joining area of the front wing
linings with the front pillar linings;
- in (8) joining area of the front longitudinal
girder with the iron plate.
Straighten the areas resulted by dismounting.
Grind the areas resulted by dismounting.
R
EMO UNTING
Position and center the new element on the
repairing bench.
Check the correct positioning of the front unit
carriage body.
Weld the front unit carriage body (1) following
the assembling outliners 2,3,4,5,6,7,8,9,10.
Protect the new element with a corrosion
preventing and noise absorbent product.
1
7
6
5
8
4
2
3
42
UPPER FRONT STRUCTURE
42 - 3
FRONT WING LINING
REPLACEMENT
This operation shall be performed only on the repair bench. For the specific supports
mounting on the bench, please see the 40 chapter.
D
ISMO UNTING
Dismount the damaged elements, which are in contact with the front wing lining.
Detach the welding points from to the front wing lining (1) which are in contact with
:
- the front grill in the (5) area;
- the upper longitudinal girder in (6) area;
- the iron plate in the (3) area;
- the steering cross bar in the (4) area;
- the climate control box in the (2) area.
Straighten the areas resulted by dismounting.
Grind the areas resulted by dismounting.
R
EMO UNTING
Position and center the new element.
Check the correct positioning of the front wing lining.
Weld the front wing lining (1) following the assembling outliners 2,3,4,5,6.
Protect the new element with a corrosion preventing and noise absorbent product.
1
2
2
UPPER FRONT STRUCTURE
42
42 - 4
HEAD LAMP SUPPORT
D
ISMO UNTING
Dismount the elements, which are in contact with
the headlamp support.
Detach the welding points of the head lamp (1)
support which are in connection with :
- the radiator upper cross member in the area
(3);
- the reinforcement in the area (4);
- the lower part of the front wing lining in the
area (5);
- the front wing lining in the lateral part in the
(6) area.
Straighten the areas resulted by dismounting.
Grind the areas resulted by dismounting.
R
EMO UNTING
Position and center the new element.
Check the correct positioning of the head lamp
support.
Weld the headlamp support (1) following the
assembling outliners 2,3,4,5,6.
Protect the welding with a corrosion-preventing
product.
Mount the elements, which are connections with
the headlamp support.
1
2
3
4
5
6
42
UPPER FRONT STRUCTURE
42 - 5
RADIATOR UPPER CROSS MEMBER
D
ISMO UNTING
Dismount the elements, which are in contact with
the radiator upper cross-member.
Detach the welding points of the radiator upper
cross member (2) which are in connection with:
- the head lamp support (7);
- the reinforcement in the (8) area.
Straighten the areas resulted by dismounting.
Grind the areas resulted by dismounting.
R
EMO UNTING
Position and center the new element.
Check the correct positioning of the radiator upper cross-member.
Weld the tank mask assembly (2) after the assembling outliners 7, 8.
Protect the welds with a corrosion-preventing product.
Mount the elements, which are in connection with the radiator upper cross-member.
7
8
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