SsangYong Stavic / SsangYong Rodius (2005 year). Service manual — part 30
1B-104
CHANGED BY
EFFECTIVE DATE
AFFECTED VIN
ENGINE MECHANICAL
M162 GSL ENG SM - 2005.7
1. Plug . . . . . . . . . . . . . . ... replace
2. -
3. -
4. Main oil gallery
5. Screw plug
Tools Required
A9911 0050B (102 589 12 15 00)
Drift
Sealing Procedure
1. Enlarge the end of main oil gallery (4) to be diameter of
16 mm, depth of 15 mm.
2. Using an M16 x 1.5 thread (tap), make the thread at the
end of main oil gallery (4).
3. Throughly clean the oil gallery with compressed air and
tighten the screw plug (M16 x 1.5) after applying sealing
bond on it.
4. Apply Loctite 270 on new plug and tighten to the hole
until the drift A9911 0050B (102 589 12 15 00) is stopped
after inserting new plug into the drift.
1B-105
CHANGED BY
EFFECTIVE DATE
AFFECTED VIN
ENGINE MECHANICAL
M162 GSL ENG SM - 2005.7
OIL GALLERY IN CYLINDER HEAD
Preceding Work: Removal of cylinder head
Removal of camshaft
Removal of tappet
1. Screw plug . . . . . . . . ... 15 Nm (11 lb-ft)
2. Seal
Cleaning Procedure
1. Remove the screw plug (1) and the seal (2).
Installation
Replace the seal with new one.
2. Clean the oil gallery using the compressed air.
3. Steel ball (
φ 8 mm)
Tightening torque
15 Nm (11 lb-ft)
1B-106
CHANGED BY
EFFECTIVE DATE
AFFECTED VIN
ENGINE MECHANICAL
M162 GSL ENG SM - 2005.7
Sealing Procedure
1. Remove the screw plug (1) and the seal.
Installation
2. Remove the steel ball from the oil gallery (4), (5), (6) and
(7) using the round bar (12,
φ 6 x 700 mm).
4. Enlarge the oil gallery at the rear of the cylinder head to
be diameter 9mm, depth 8mm.
5. Tap in the steel ball (3) from the side to the oil gallery
using the punch (13).
6. Pull out the steel ball (3) using the round bar (12).
7. Enlarge the oil gallery to be diameter 9mm, depth 8 mm.
3. Remove the plug (8) using the screw driver.
Tightening torque
15 Nm (11 lb-ft)
1B-107
CHANGED BY
EFFECTIVE DATE
AFFECTED VIN
ENGINE MECHANICAL
M162 GSL ENG SM - 2005.7
11. Tighten the screw plug with the seal (arrow).
8. Make a screw hole at the oil gallery using M10 x 1 thread.
9. All the oil gallery should be cleaned with the compressed air.
10. Apply the Loctite 270 to new plug and press in using a suitable
drift (arrow).
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