SsangYong Stavic / SsangYong Rodius (2005 year). Service manual — part 346
CHANGED BY
EFFECTIVE DATE
AFFECTED VIN
12
CLUTCH ASSEMBLY
STAVIC - 2004.09
4C
2. Unscrew the bolts and remove the clutch cover, pressure
plate and clutch disc.
Tightening torque
2.4 ± 0.3 kgf
xm
Tightening torque
21 ~ 27 N
xm
[Notice]
1) Be careful not to drop the pressure plate and clutch disc.
2) Replace the clutch cover and disk at every disassembly.
MAINTENANCE
1. REMOVAL AND INSTALLATION
Clutch Assembly
Preceding Work: Remove the transmission assembly.
1. Insert the centering pin (special tool) into center spline. Loosen the clutch cover bolts 1/2 turns in cross sequence
until the spring tension is released.
[Notice]
1) Do not remove the bolts at a time, or clutch cover may be damaged or deformed.
2) If the clutch disk is to be reused, insert a mounting plate between the dia phram spring and cover plate when uninstall.
CHANGED BY
EFFECTIVE DATE
AFFECTED VIN
13
CLUTCH ASSEMBLY
STAVIC - 2004.09
4C
3. Unscrew the concentric slave cylinder mounting bolts (3EA) and remove the concentric slave cylinder
assembly in the clutch housing.
Concentric Slave Cylinder
Preceding Work: Remove the transmission assembly.
1. Unscrew the oil pipe nut(1), adaptor mounting bolt(3) and oil pipe nut(2) which connected to concentric slave(A)
from the inside of clutch housing.
2. Remove the oil pipe from the clutch housing.
CHANGED BY
EFFECTIVE DATE
AFFECTED VIN
14
CLUTCH ASSEMBLY
STAVIC - 2004.09
4C
Clutch Master Cylinder
1. Drain the clutch fluid.
2. Pull out the snap pin and clevis pin from the clutch pedal
connection.
3. Remove the clutch tube.
Installation Notice
4. Remove the master cylinder mounting nuts and pull off
the master cylinder.
Installation Notice
Tightening torque
8 ~ 18 Nm
5. Install in the reverse order of removal.
6. Check the clutch pedal operation.
7. Perform the air bleeding job.
Tightening torque
15 ~ 18 Nm
[Notice]
Be careful not to contact the fluid into a painted surface.
CHANGED BY
EFFECTIVE DATE
AFFECTED VIN
15
CLUTCH ASSEMBLY
STAVIC - 2004.09
4C
Clutch Fluid Pipe
1. Draw out the fluid.
2. Unscrew the bolt and remove the supply pipe from clutch
master cylinder.
3. Unscrew the supply pipe bolt and remove primary oil pipe
from clutch fluid chamber.
4. Unscrew the bolt and remove the secondary clutch fluid
pipe from clutch release chamber.
5. Install the pipes. Be careful not to mix the pipes.
[Notice]
•
Make sure to bleed the air from the system after
installation.
•
Check each pipe bolt for oil leaks.
•
Clutch pipes are reusable. However, must check the pipes
for damages and cracks.
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