SsangYong Stavic / SsangYong Rodius (2005 year). Service manual — part 344
CHANGED BY
EFFECTIVE DATE
AFFECTED VIN
4
CLUTCH ASSEMBLY
STAVIC - 2004.09
4C
Adjusting equipment
SAT (Self Adjusting Technology)
: SAT is new clutch which adjusts the clutch free play according to the wearness of clutch disc.
Operation description
Diaphram spring rotates the adjusting equipment as clutch disc is wearing and so, pressure plate is pushed to clutch
disc side at the amount of wearness.
* Disc wear (Free play)
→ Diaphram spring (1) → Adjusting equipment (2, 3) → Pressure plate (4)
Clutch assembly
Clutch replacement
1) Replacement of cluch disc
→ Replace the clutch cover assembly together.
2) Reinstallation of clutch disc & cover
→ Apply the zig set (SST) on the clutch cover set.
(Engine removal and reinstallation, Flywheel related job, Checking the clutch assy)
[Notice]
When reinstall the clutch assembly without the special zig, Disc can be slip and worn easily.
Installation of special zig
1) Identify the SAT clutch with adjusting equipment around the clutch cover.
2) Adapt the zig set(4 pieces) between the clutch cover and diaphram spring around (Refer to the picture).
Diaphram
Cover
Adjusting
equipment
Zig for clutch removal
and installation
CHANGED BY
EFFECTIVE DATE
AFFECTED VIN
5
CLUTCH ASSEMBLY
STAVIC - 2004.09
4C
2. COMPONENTS
1. Concentric slave cylinder cover
2. Concentric slave cylinder
3. Clutch cover
4. Clutch disk
5. Adaptor
6. Clutch master cylinder
7. Hose
8. Pipe
9. Clutch fluid chamber
10. Clutch hydraulic line
11. Clutch pin (B)
12. Clutch housing
13. Switch
14. Bracket
15. Clutch pedal
16. Clutch pedal pad
CHANGED BY
EFFECTIVE DATE
AFFECTED VIN
6
CLUTCH ASSEMBLY
STAVIC - 2004.09
4C
Clutch Fluid Reservoir Tank
(Common Usage with Brake Oil Reservoir Tanks)
• Operation
Clutch / Brake fluid
reservoir tank
Clutch pedal
Pusha rod
Clutch master
cylinder
Clutch cover
Clutch disk
Concentric
(piston) slave
cylinder
CHANGED BY
EFFECTIVE DATE
AFFECTED VIN
7
CLUTCH ASSEMBLY
STAVIC - 2004.09
4C
Clutch Release Chamber
• Clutch release chamber keeps the oil pressure stable in the clutch hose & pipe and also helps the oil pressure
transfer quickly by keeping some oil pressure every moments.
Clutch Pedal
• Pendant type clutch pedal (leverage effect is applied to reduce the effort to the feet).
• Clutch pedal has freeplay to prevent the clutch disk heated and damaged.
If this freeplay is too wide, engine power disconnection is difficult and arise the gear damage with abnormal noise.
Clutch pedal
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