SsangYong Stavic / SsangYong Rodius (2005 year). Service manual — part 345
CHANGED BY
EFFECTIVE DATE
AFFECTED VIN
8
CLUTCH ASSEMBLY
STAVIC - 2004.09
4C
[Notice]
Because self adjust clutch includes compensation function
to make up for the wearness of clutch disk, this clutch
assembly applied to the vehicle can be oprated with constant
force in the clutch pedal.
Clutch Assembly
• Clutch assembly is composed of clutch cover (diaphram spring, pressure plate), clutch disk.
• Clutch disk connect the power from engine flywheel to the
transmission input shaft by the diaphram spring
compressing the clutch disk which has spline in the middle
frinction disk.
CHANGED BY
EFFECTIVE DATE
AFFECTED VIN
9
CLUTCH ASSEMBLY
STAVIC - 2004.09
4C
1. Transmission housing
2. Clutch disc assembly
3. Clutch disc cover assembly
Cross Sectional View of Clutch Assembly
4. Bolt
5. Washer
6. Bolt
CHANGED BY
EFFECTIVE DATE
AFFECTED VIN
10
CLUTCH ASSEMBLY
STAVIC - 2004.09
4C
Description
Specification
Hydraulic
Suspended
Diesel engine equipped vehicle: 140 mm
Gasoline engine equipped vehicle: 150 mm
5 ~ 10 mm
Single dry diaphragm
240 X 155 X 4.0 mm
263 cm
2
/2
Free: 9.4 ~ 10.0 mm
When loaded: 9.0 ± 0.3 mm
Min. 720kgf
28.4 mm
φ 17.46 mm
7.0 mm
706.2 mm
2
DOT 4
Operating type
Clutch pedal
Clutch disc
Tightening Torque
Description
Tightening Torque
5.0 ~ 6.0 kgf
•
m
2.1 ~ 2.7 kgf
•
m
1.7 ~ 2.6 kgf
•
m
2.0 ~ 2.5 kgf
•
m
1.0 ~ 1.6 kgf
•
m
1.52 ~ 1.83 kgf
•
m
3.05 ~ 4.07 kgf
•
m
1.63 ~ 2.24 kgf
•
m
0.81 ~ 1.83 kgf
•
m
1.63 ~ 2.24 kgf
•
m
Clutch housing bolt (8 locations)
Clutch cover (pressure plate) bolt
Concentric slave cylinder bolt (3 locations)
Concentric slave cylinder flare nut
Adaptor flare nut
Clutch oil pipe flange nut
Master cylinder bolt
Fulcrum (clutch pedal bushing) bolt/nut
Clutch pedal bracket mounting bolt
Stopper bolt
50 ~ 60 Nm
21 ~ 27 Nm
17 ~ 26 Nm
20 ~ 25 Nm
10 ~ 16 Nm
15 ~ 18 Nm
30 ~ 40 Nm
16 ~ 22 Nm
8 ~ 18 Nm
16 ~ 22 Nm
Specifications
Clutch cover assembly setting force
Clutch master cylinder
Concentric slave cylinder
Clutch fluid
Type
Maximum pedal stroke
Pedal free play
Type
Dimension of facing
Facing size/quantity
Thickness of disc
Stroke
Inner diameter
Stroke
Sectional area
CHANGED BY
EFFECTIVE DATE
AFFECTED VIN
11
CLUTCH ASSEMBLY
STAVIC - 2004.09
4C
3. AIR BLEEDING
Specified oil
Capacity
DOT 4
Between Max and ADD
1. Remove the air bleed bolt cap on the release cylinder.
2. Put the other side of the tube into a empty container.
3. Slowly pump the clutch pedal several times.
4. With clutch pedal fully depressed, open the air bleed
bolt and bleed the air and fluid from the fluid line.
5. Repeat step 3 through 4 until no more air bubbles are
in the escaping fluid.
Procedure
[Notice]
•
This work has to be done by two service persons.
•
After bleeding, check the clutch system for operation
and noise.
•
Use only Ssangyong genuine clutch fluid, and check
the clutch fluid level in reservoir.
[Notice]
•
Keep the fluid level over MAX in reservoir during bleeding
operation.
•
Do not let the fluid contact a painted surface.
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