SsangYong Stavic / SsangYong Rodius (2005 year). Service manual — part 32

1B-112

CHANGED BY

EFFECTIVE DATE

AFFECTED VIN

ENGINE MECHANICAL

M162 GSL ENG SM - 2005.7

CRANKCASE MATING SURFACE

Service Data Standard

Height of the crankcase “H” (when new)

Minimum height after milling

Flatness

Permissible deviation of parallelism of the
upper to lower mating surface

Peak-to-valley height

Crankcase upper mating surface

Crankcase lower mating surface

Axial direction

Transverse direction

Crankcase upper mating surface

Crankcase lower mating surface

282.25 ~ 282.35 mm

281.95 mm

0.03 mm

0.04 mm

0.1 mm

0.05 mm

0.005 ~ 0.020 mm

0.025 mm

1B-113

CHANGED BY

EFFECTIVE DATE

AFFECTED VIN

ENGINE MECHANICAL

M162 GSL ENG SM - 2005.7

Chamfering Procedure

1. Chamfer angle : 60°

2. Polish the lower chamfered area evenly with a grinder

after finishing the chamfering with a suitable tool (e.g.,
hand milling cutter).

1B-114

CHANGED BY

EFFECTIVE DATE

AFFECTED VIN

ENGINE MECHANICAL

M162 GSL ENG SM - 2005.7

CYLINDER HEAD MATING SURFACE

Preceding Work: Removal of valves

Service Data Standard

Notice

Do not exceed 0.4mm for the milling of the mating surface of crankcase and cylinder head.

Overall height of cylinder head

Minimum height after machining

Flatness

Distance ‘T’

(between camshaft bearing
and valve stem)

Axial direction

Transverse direction

Standard size

Repair size

135.9 ~ 136.0 mm

135.5 mm

0.08 mm

0.0 mm

24.21 ~ 24.75 mm

22.21 ~ 22.75 mm

23.96 ~ 24.51 mm

21.96 ~ 22.51 mm

Intake

Exhaust

Intake

Exhaust

1B-115

CHANGED BY

EFFECTIVE DATE

AFFECTED VIN

ENGINE MECHANICAL

M162 GSL ENG SM - 2005.7

Measurement of Mating Surface

1. Measure the height (H) of the cylinder head (refer to

Service data standard).

2. Check the mating surface of the cylinder head.

3. Mill the sharp edge of the combustion chamber.

4. Re-measure the height (H) of the cylinder head.

5. Seal the intake and exhaust valves.

6. Measure the dimension (T) between the camshaft bearing

and the valve system (refer to Service data standard).

7. Mill the cylinder head valve seat (refer to Service data

standard).

Universal Tool

Surface Grinding Machine

Sceledum, Type RTY

Roaro

Schio/Italy