SsangYong Stavic / SsangYong Rodius (2005 year). Service manual — part 342
CHANGED BY
EFFECTIVE DATE
AFFECTED VIN
66
TSM54/52 MANUAL TRANSMISSION
STAVIC - 2004.09
4B
57. Tighten the extension housing bolts.
58. Insert the offset lever into the 3/4 rail and install the spring
pin. (intermediate size: t= 6 x 25)
59. Apply the grease into the offset lever bushing.
60. Apply the grease to the interlock bolt and insert it into
the interlock plate hole and bolt hole.
Sealant
Tightening torque
LOCTITE 243
40 ~ 50 Nm
[Notice]
Make sure that the gear is at neutral position. If not, the
interlock bolt cannot be inserted into the interlock plate
hole.
Tightening torque
42 ~ 57 Nm
CHANGED BY
EFFECTIVE DATE
AFFECTED VIN
67
TSM54/52 MANUAL TRANSMISSION
STAVIC - 2004.09
4B
Transmission Adaptor
Backup Lamp Switch
Remove the backup lamp switch with 24 mm wrench. Apply
the sealant when installing.
Installation Notice
1. Remove the reverse idler retainer ring.
2. Remove the components as follows and install in the
reverse order of removal.
• Unscrew the reverse lock nut and idler bracket bolts
and remove the bracket and spacer.
• Remove the reverse idler gear and the needle bearing.
• Pull out the dowel pin and remove the reverse idler
shaft.
Installation Notice
Reverse idler bracket bolt
Reverse lock nut
17 ~ 26 Nm
70 ~ 100 Nm
Sealant
Tightening torque
LOCTITE DRI LOC 200
30 ~ 40 Nm
CHANGED BY
EFFECTIVE DATE
AFFECTED VIN
68
TSM54/52 MANUAL TRANSMISSION
STAVIC - 2004.09
4B
3. Remove the input spacer.
2. Separate the front fork cover from the housing.
INSPECTION/MAINTENANCE
SHIM ADJUSTMENT
1. Unscrew the bolts and remove the front fork cover.
[Notice]
The shim adjustment is necessary when replacing the
housings, counter gear, input shaft and output shaft.
CHANGED BY
EFFECTIVE DATE
AFFECTED VIN
69
TSM54/52 MANUAL TRANSMISSION
STAVIC - 2004.09
4B
6. Place the transmission with the output shaft facing
downward and set the special tool on the counter gear
and input shaft. Apply a proper force to the counter gear
and input shaft so that the end plays for bearings are
maximized.
5. Prepare the special tools and dial gauge.
4. Remove the counter spacer.
7. Tighten the adjusting bolt on the special toll to hold the
bearings.
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