SsangYong Rexton. Service manual — part 69
DI06-25
CHANGED BY
EFFECTIVE DATE
AFFECTED VIN
COOLING SYSTEM
DI ENG SM - 2004.4
Y220_06052
Y220_06053
Y220_06054
Y220_06055
5. Remove the coolant outlet hose.
6. Remove the radiator grille.
7. Remove the coolant inlet hose and the cooler inlet hose.
8. Remove the coolant return hose.
9. Unscrew the bolts and remove the shroud.
DI06-26
CHANGED BY
EFFECTIVE DATE
AFFECTED VIN
COOLING SYSTEM
DI ENG SM - 2004.4
10. Unscrew the bolts and remove the radiator upper plate.
Installation Notice
11. Unscrew the bracket mounting bolts on the radiator
condenser.
Installation Notice
12. Remove the radiator by pulling it up carefully.
13. Install in the reverse order of removal.
Y220_06056
Y220_06057
Y220_06058
Tightening torque
10 ± 1.0 Nm
Tightening torque
10 ± 1.0 Nm
DI06-27
CHANGED BY
EFFECTIVE DATE
AFFECTED VIN
COOLING SYSTEM
DI ENG SM - 2004.4
1. Drain the coolant.
2. Remove the hoses.
4. Install in the reverse order of removal.
3. Unscrew the bolts and remove the coolant reservoir.
Installation Notice
Coolant Reservoir
Y220_06059
Y220_06060
Tightening torque
7 Nm
DI06-28
CHANGED BY
EFFECTIVE DATE
AFFECTED VIN
COOLING SYSTEM
DI ENG SM - 2004.4
3. Remove the drain plug (1) and seal (2) in the cylinder
block and drain the coolant.
4. Replace the seal with new one and install the drain plug.
Installation Notice
5. Install the drain plug in bottom of radiator.
6. Add the coolant through the coolant reservoir.
7. Warm up the engine until the thermostat begins to open
and check if the coolant level is at “FULL” mark on the
reservoir. Add if necessary.
2. Loosen the drain plug in bottom of radiator and drain the
coolant.
1. Release the pressure from coolant reservoir by loosening
one notch of coolant reservoir cap, and then remove the
cap.
Draining and Adding of Coolant
Y220_06062
Y220_06063
Tightening torque
30 Nm
Notice
Scalding hot coolant and steam could be blown out
under pressure, which could cause serious injury.
Never remove the coolant reservoir cap when the
before the temperature goes down below 90°C.
Notice
Collect the drained coolant with a proper container.
Notice
• Keep the coolant mixture ratio of 50:50 (water : anti-
freezer).
• Add the coolant until the water flows out through
the overflow hose.
Y220_06061
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