SsangYong Rexton. Service manual — part 68
DI06-21
CHANGED BY
EFFECTIVE DATE
AFFECTED VIN
COOLING SYSTEM
DI ENG SM - 2004.4
Y220_06041
* Preceding Works:
- Draining of coolant
- Removal of V-belt
- Removal of cooling fan
- Removal of intake duct (air cleaner to turbo charger)
1. Gasket . . . . . . . . . . . . . .. Replace
2. Water pump housing
3. Connector
4. Bolt . . . . . . . . . . . . . . . . 10 Nm
5. Thermostat
6. Seal
7. Coolant hose
Thermostat
DI06-22
CHANGED BY
EFFECTIVE DATE
AFFECTED VIN
COOLING SYSTEM
DI ENG SM - 2004.4
1. Unscrew the bolts and remove the thermostat housing.
Installation Notice
2. Remove the thermostat.
3. Install in the reverse order of removal.
Tightening torque
10 ± 1.0 Nm
Y220_06042
Y220_06043
DI06-23
CHANGED BY
EFFECTIVE DATE
AFFECTED VIN
COOLING SYSTEM
DI ENG SM - 2004.4
Water Pump Housing
Preceding Works:
- Removal of water pump assembly
- Removal of thermostat assembly
1. Remove the heater hose.
2. Unscrew the bolts and remove the alternator.
Installation Notice
3. Unscrew the bolts and remove the alternator bracket.
Installation Notice
4. Unscrew the bolts and remove the water pump housing.
Installation Notice
Y220_06044
Y220_06045
Y220_06046
Y220_06047
Notice
• Be careful not to damage the O-ring in coolant outlet
pipe (cylinder head side).
• Remove the gasket residues from the sealing
surface and replace the gasket with new one.
5. Install in the reverse order of removal.
Tightening torque
25 ± 2.5 Nm
Tightening torque
10 ± 1.0 Nm
Tightening torque
46 ± 4.6 Nm
DI06-24
CHANGED BY
EFFECTIVE DATE
AFFECTED VIN
COOLING SYSTEM
DI ENG SM - 2004.4
Radiator
Preceding Work: Draining of coolant
1. Lift up the vehicle and remove the skid plate.
2. Remove the clips and washers from bottom of radiator at
both sides.
3. Unscrew the bracket mounting bolts under the radiator
condenser.
Installation Notice
4. Disconnect the oil inlet and outlet hoses from bottom of
radiator.
Y220_06048
Y220_06049
Y220_06050
Y220_06051
Notice
Be careful not to damage the rubber bushing.
Notice
• Plug the radiator oil holes with caps.
• Replace the hose washers with new ones.
Tightening torque
10 ± 1.0 Nm
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