SsangYong Rexton. Service manual — part 335
M161 ENGINE MECHANICAL 1B2-23
SSANGYONG Y200
YAD1B4T0
YAD1B5A0
YAD1B5X0
YAD1B5Y0
Removal & Installation Procedure
1. Remove the intake air duct.
Installation Notice
3. Remove the spark plug connector and ignition
cable.
4. Unscrew the bolts (3) and remove the head cover
and the gasket.
Installation Notice
2. Remove the spark plug cover.
Installation Notice
Notice: Release 3 screws from the spark plug
cover and remove the cover for M161 Engine coil.
Notice: Replace the gasket with a new one if
necessary.
5. Installation should follow the removal procedure
in the reverse order.
6. Check for oil leaks by operating the engine.
Tightening Torque
9 - 11 N•m
(80 - 97 lb-ft)
Tightening Torque
9 - 11 N•m
(80 - 97 lb-ft)
Tightening Torque
9 - 11 N•m
(80 - 97 lb-ft)
SSANGYONG Y200
1B2-24 M161 ENGINE MECHANICAL
CYLINDER HEAD FRONT COVER
Preceding Work:
Removal of cylinder head cover
Removal of thermostat housing assembly
Removal of engine hanger bracket
1 Bolt (M6 X 16, 3 pieces)
. . . . . . . . . 9 - 11 N•m (80 - 97 lb-in)
2 Camshaft Adjuster
3 Bolt (M8 X 35, 2 pieces)
. . . . . .. 22.5 - 27.5 N•m (16.6 - 20.3 lb-ft)
4 Bolt (M6 X 22, 6 pieces)
. . . . . . . . . 9 - 11 N•m (80 - 97 lb-in)
YAD1B5Z0
5 Front Cover (E23 : M161.973)
6 Front Cover (E20 : M161.943)
7 Sleeve
8 O-Ring . . . . . . . . . . . . . Replace
9 Thermostat Housing.
M161 ENGINE MECHANICAL 1B2-25
SSANGYONG Y200
YAD1B6A0
YAD1B6B0
Removal & Installation Procedure
1. Disconnect the camshaft adjuster connector and
remove the camshaft adjuster (E23 engine only).
Installation Notice
2. Remove the cylinder head front cover.
Installation Notice
Apply the sealant at the mating surface of the
cylinder head and the front cover.
3. Remove the O-Ring.
Notice: Replace the O-ring with new one and apply
the sealant.
4. Installation should follow the removal procedure
in the reverse order.
Tightening
Torque (3)
Tightening
Torque (4)
22.5 - 27.5 N•m
(16.6 - 20.3 lb-ft)
9 - 11 N•m
(80 - 97 lb-in)
Tightening Torque
9 - 11 N•m
(80 - 97 lb-ft)
SSANGYONG Y200
1B2-26 M161 ENGINE MECHANICAL
CYLINDER HEAD
Preceding Work:
Removal of cylinder head cover
Removal of cylinder head front cover
Removal of intake manifold
Removal of cylinder head lower line (intake manifold side)
1 Cylinder Head Bolt (M12 X 100, 10 pieces)
. . . . . . . . . 1ststep 55 N•m (41 lb-ft)
2nd step 90 ° rotation added
3rd step 90 ° rotation added
3 Bolt (M8 X 35, 4 pieces)
. . . . . . 22.5 - 27.5 N•m (16.6 - 0.3 lb-ft)
YAD1B6C0
4 Camshaft Bearing cap
5 Cylinder Head
6 Gasket . . . . . . . . . . . . . Replace
7 Dowel Sleeve . . . . . . . . . . . ... Note
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