Jaguar X-Type Sedan and Estate (Wagon). Service manual — part 400

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Are there noises when the clutch is operated?
Yes

GO to G2

.

No

System OK.

G2: TEST CLUTCH PEDAL FREE TRAVEL

Press the clutch down manually until resistance is felt, then release it again.
Measure pedal travel.

Is the measured dimension within 15 mm?
Yes

GO to G3

.

No

INSTALL a new clutch master cylinder.

G3: TEST CLUTCH SLAVE CYLINDER WITH RELEASE BEARING

Remove the transmission.

Five speed transmission -
REFER to: Manual Transmission (308-03 Manual Transmission/Transaxle - Vehicles W ith: 5-Speed Manual
Transmission, Diagnosis and Testing).
Six speed transmission -
REFER to: Manual Transmission (308-03 Manual Transmission/Transaxle - Vehicles W ith: 6-Speed Manual
Transmission, Diagnosis and Testing).

Check the clutch slave cylinder bolts.
Check the release bearing for wear and rust.

Are the bolts loose or are there signs of wear or rust?
Yes

TIGHTEN the bolts or INSTALL a new clutch slave cylinder with the release bearing. TEST the system for normal
operation.

No

GO to G4

.

G4: CHECK CLUTCH FRICTION DISC TORSION SPRINGS

Check torsion springs for wear.

Do the torsion springs have signs of wear?
Yes

INSTALL a new clutch friction disc. TEST the system for normal operation.

No

Check crankshaft end play.
REFER to: Camshaft End Play (303-00 Engine System - General Information, General Procedures).

PINPOINT TEST H : FLUID LEAKAGE

TEST CONDITIONS

DETAILS/RESULTS/ACTIONS

H1: INSPECT CLUTCH MASTER CYLINDER

Inspect the clutch master cylinder for leakage.

Is the clutch master cylinder OK?
Yes

GO to H2

.

No

INSTALL a new clutch master cylinder as necessary.
REFER to: Clutch Master Cylinder (308-02 Clutch Controls, Removal and Installation).

H2: INSPECT CLUTCH SLAVE CYLINDER

Inspect the clutch slave cylinder for leaks.

Is the clutch slave cylinder OK?
Yes

GO to H3

.

No

INSTALL a new clutch slave cylinder as necessary.

H3: INSPECT SYSTEM HYDRAULIC TUBES

Inspect the clutch hydraulic tubes for loose or damaged fittings causing leakage.

Are the clutch hydraulic tubes OK?
Yes

CARRY OUT road test to verify customer complaint.

No

INSTALL new components as necessary. Carry out road test.

Published: 11-May-2011

Manual Transmission/Transaxle and Clutch - General Information - Clutch System
BleedingVehicles With: 5-Speed Manual Transmission - MT75

General Procedures

1.

W ARNING: Brake fluid contains polyglycol ethers and polyglycols.

Avoid contact with the eyes. Wash hands thoroughly after handling. If
brake fluid contacts the eyes, flush the eyes for 15 minutes with cold
water. Get medical attention immediately if irritation persists. If taken
internally, drink water and induce vomiting. Get medical attention
immediately. Failure to follow these instructions may result in personal
injury.

CAUTION: If brake fluid comes into contact with the paintwork, it

should be washed down immediately with cold water.

• NOTE: Make sure of absolute cleanliness when filling brake fluid.

• NOTE: Do not re-use brake fluid.

Bleed the clutch system.

2. Fill the brake fluid reservoir with brake fluid.

3. Raise and support the vehicle. For additional information, refer

toSection

100-02 Jacking and Lifting

4. Remove the bleed nipple cover.

5. Bleed the clutch system.

Attach a proprietary bleed jar to the bleed nipple and open the
bleed nipple one turn.

Depress the clutch pedal repeatedly until the emerging fluid is free
of bubbles; always make sure that there is sufficient fluid (5 mm
above the MAX) in the reservoir.

After bleeding, tighten the bleed nipple.

Install the bleed nipple cover.

Install the dust cover.

After bleeding, depress the clutch ten times and check that it is
functioning correctly.

6. NOTE: Make sure of absolute cleanliness when filling brake fluid.

Check the brake fluid level.

The fluid level should be between the MIN and MAX marks. If the
level drops below the MIN mark, the brake warning indicator will
light up.

As necessary, fill the brake fluid reservoir with brake fluid.

Published: 11-May-2011

Manual Transmission/Transaxle and Clutch - General Information - Clutch System
BleedingVehicles With: 6-Speed Manual Transaxle - MMT6

General Procedures

1.

W ARNING: Brake fluid contains polyglycol ethers and polyglycols.

Avoid contact with the eyes. Wash hands thoroughly after handling. If
brake fluid contacts the eyes, flush the eyes for 15 minutes with cold
water. Get medical attention immediately if irritation persists. If taken
internally, drink water and induce vomiting. Get medical attention
immediately. Failure to follow these instructions may result in personal
injury.

CAUTION: If brake fluid comes into contact with the paintwork, it

should be washed down immediately with cold water.

• NOTE: Make sure of absolute cleanliness when filling brake fluid.

• NOTE: Do not re-use brake fluid.

Bleed the clutch system.

2. Fill the brake fluid reservoir with brake fluid.

3. Raise and support the vehicle. For additional information, refer to

For additional information, refer to:

Lifting

(100-02 Jacking and Lifting,

Description and Operation).

4. Remove the bleed nipple cover.

5. Bleed the clutch system.

Attach a proprietary bleed jar to the bleed nipple and open the
bleed nipple one turn.

Depress the clutch pedal repeatedly until the emerging fluid is free
of bubbles; always make sure that there is sufficient fluid (5 mm
above the MAX) in the reservoir.

After bleeding, tighten the bleed nipple.

Install the bleed nipple cover.

Install the dust cover.

After bleeding, depress the clutch ten times and check that it is
functioning correctly.

6. NOTE: Make sure of absolute cleanliness when filling brake fluid.

Check the brake fluid level.

The fluid level should be between the MIN and MAX marks. If the
level drops below the MIN mark, the brake warning indicator will
light up.

As necessary, fill the brake fluid reservoir with brake fluid.

Published: 11-May-2011

Manual Transmission/Transaxle and Clutch - General Information - Gearshift Cable
Adjustment

General Procedures

Special Tool(s)
Gearshift selector setting tool

308-436

1. Remove the wheel and tire. For additional information, refer to Section

204-04 W heels and Tires

2. Detach the gearshift lever surround.

3. NOTE: Upper selector cable shown, lower shift cable similar.

Detach the shift and selector cables.

1. Press the button.

2. Detach the selector cable.

4. NOTE: Lift the reverse gear selector to fit special tool.

Using the special tool, make sure the gearshift lever is in the neutral
position.

5. Make sure the transmission selector is in the fourth gear position.