Chery QQ6 (Body Accessories and Dimensions). Service Instruction — part 4

49

2. Preparation

No.10 sleeve and No.7 open end wrench, cross

head screwdriver and flat head screwdriver.

3. Precautions

3.1 Please wear necessary labor protection

supplies to avoid accidents.

3.2 To prevent scratch the bumper surface

paint.

3.3. In case of disassembly/reassembly in the

low temperature environment, the force applied

can’t be big so as to avoid the breakage of the

bumper. Disconnect the control switch of

corresponding lamps, and remove the wire

connected to the battery.

3.4. When the headlamp is being removed, pay

more attention to its clips on the bumper. The

big force may damage the clips.

3.5 Pay attention to not scratch the headlamp

surface when disassemble and place.

4. Removal Step of Headlamp

4.1. Disassemble front bumper assy first. (See

disassembly/assembly of bumper)

4.2. Loosen headlamp two fixing bolts on

engine hood cross beam with No.10 sleeve.

Torque: 3.5±0.5N·m

50

4.3. Remove the fixing bolts under the

headlamp with a cross screwdriver.

Torque: 1.8±0.2N·m

4.4. Pull out the plug from the headlamp, and

then take off the headlamp assy.

4.5. Open the lamp holder clips by hand.

4.6. Pull out two harness connectors by hand.

4.7. Remove two fix screws with a cross

screwdriver.

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4.8. Hold the bulb seat by hand, and take off the

bulb from the headlamp.

CAUTION: In case that the bulb is replaced,

DO NOT contact the bulb by hand, otherwise

the fingerprint remained on the bulb is heated

and volatilzes after the lamp lights, and then

deposits on the mirror surface, which may

result that the reflector darkens.

4.9. Screw off headlamp high beam seat cover.

4.10. Pull out two harness connectors by hand.

4.11. Remove two fix screws with a cross

screwdriver.

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4.12. Hold the bulb seat by hand, and take off

the bulb from the headlamp.

CAUTION: In case that the bulb is replaced,

DO NOT contact the bulb by hand, otherwise

the fingerprint remained on the bulb is heated

and volatilzes after the lamp lights, and then

deposits on the mirror surface, which may

result that the reflector darkens.

5. Removal of Fog Lamp

5.1. Remove the bumper assy. Refer to

Disassembly of Bumper.

5.2. Pull out the plug of fog lamp.

5.3. Unscrew three fixing nuts from the fog

lamp with a cross screwdriver.

5.4 Take off the fog lamp assy.

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6. Installation and Adjustment of
Headlamp

6.1. headlamp Installation Step

The installing steps of headlamp are

reverse to those for removal.

6.2. Introduction to headlamp function

6.2.1. Front view

See right figure:

1

Low beam light

2

Position light

3

High beam

4

Turn light

6.2.2. Back view

See right figure:

1

Low

beam

light

holder

2

Headlamp’s plug

3

High

beam

light

holder

4

High

beam

up/down

adjusting nut

5

High beam left/right adjusting nut

6

Low beam up/down adjusting nut

7

Low beam left/right adjusting nut

6.3. Adjustment of headlamp light

Headlamp uses half closed light combination type. So it is easy to be maintained; it is halogen

light with less mechanism and high luminous intensity, which will prolong bulb life.

The correctness of headlamp adjustment will influence the driving safety. So it needs special

device to adjust the beam. Pay attention to law regulations and verify the following items before

adjustment:

a.

Tire pressure should be conformity with standard;

b.

Car is unload (except for spare tire and equipped tools, and include driver weigh for

sedan);

c.

Park the car on horizontal road or workplace;

d.

The lens surface of headlamp should be clean;

e.

Check the power supplies if is working correctly, and the bulb installed correctly.

1

2

3

4

2

7

6

1

3

5

4

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Adjust the governing mechanism equipped on

the lamps to implement the adjustment

rightward and leftward, upward and downward

of the lamp beam, according to the required

values in national standards. The coarse and

fine adjustment upward and downward is

integrated into one entity, which is located at

the upper edge of housing while the rightward

and leftward adjustment mechanism is located

at the central lower edge of the housing.

It needs take off headlamp cover to adjust right

headlamp. The left headlamp and right

headlamp adjusting mechanisms are arranged

symmetrically, with the same adjustment

method is the same.

6.3.3. The beam of headlamp can be adjusted

with the light adjusting nut or electric adjusting

pushbutton (if equipped).

6.3.3.1. Insert a cross screwdriver into the

corresponding adjustment hole to adjust the

beam.

6.3.3.2. Height of CHERY S21’s standard

headlamp reference center:

Low beam: 717 mm; High beam: 755 mm.

6.3.3.3. The headlamp light beam shall be

adjusted according to the data specified in the

national stardards:

When checking the dip beam (i.e. low beam)

headlamp position, project the headlamp on a

screen 10 m away, the dark and bright changing

line angle or central height shall be 0.7H – 0.9

H (H is the height of the headlamp reference

center, the same below) for passenger cars, it

shall be 0.6H – 0.8 H for other motor vehicles

(excluding transportation tractor combinations).

The horizontal deviation to the left of the

dipped headlamp for motor vehicles (except the

vehicle with only one headlamp) shall not

exceed 10 mm and the right deviation shall not

exceed 350 mm.

(From national standard)

6.3.3.5. Please input the standard data obtained

into the headlamp beam regulator for the

convenience to use in the furture.

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7. Tail Lamp Removal Step

7.1. Remove the fix screws from the tail lamp

with a cross screwdriver.

7.2. Open the trunk, and lift up the carpet of

trunk.

7.3. Remove the upper seat fixing nuts from tail

lamp with a fix wrench.

7.4. Remove the lower seat fixing nuts from tail

lamp with a fix wrench.

7.5. Pull out the tail lamp harness connector,

and the take off the tail lamp assy.

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Chapter 6 Disassembly/Reassembly of Ceiling

1. Preparation

Tools: socket wrench, cross screwdriver, flat

head screwdriver

2. Precautions

2.1. During the disassembly/reassembly, pay

more attention to the application of appropriate

force, without crude operation.

2.2. During the disassembly/reassembly of

interior ornaments, especially pay more

attention to the protection of surface ornaments

so as to avoid the damage of the ornaments.

3. Disassembly/Reassembly

of

Sun Visor

3.1. Removal Step

3.1.1. Loosen two fixing screws on left front

sun visor with a cross head screwdriver

Torque: 3±1Nm

3.1.2. Take off the front left sun visor.

3.2. Installation Step

The installing steps are reverse to those for

removal.

3.3. Refer to Disassembly/Reassembly of Front

Left Sun Visor for the disassembly/reassembly

of front right sun visor.

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4. Disassembly/Reassembly

of

Roof Hand-Hold

4.1. Removal Step

4.1.1. Remove the right/left fix screws with a

cross screwdriver.

Torque: 9±3Nm

4.1.2. Take off the hand-hold.

4.2. Installation Step

The installing steps are reverse to those for

removal.

4.3 Refer to Disassembly/Reassembly of Front

Right Hand-Hold for other hand-holds.

5. Disassembly/Reassembly

of

Front Ceiling Lamp

5.1. Removal Step

5.1.1. Remove the front ceiling lamp cover with

a flat head screwdriver.

Note: do not scratch part surface.

5.1.2. Loosen the front ceiling lamp fixing bolt.

Torque: 1.5±0.5Nm

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5.1.3. Pull out the harness connector, and then

take off the front ceiling lamp assy.

5.2. Installation Step

The installing steps are reverse to those for

removal.

6. Disassembly/Reassembly of A

Pillar Trim

6.1. Removal Step

6.1.1. Prize A pillar protective board with a flat

head screwdriver.

6.1.2. Take off the A pillar trim.

6.2. Installation Step

The installing steps are reverse to those for

removal.

7. Disassembly/Reassembly of B

Pillar Trim

7.1. Removal Step

7.1.1 Remove B pillar lower protective board

(refer to Disassembly/Assembly of Seat Belt)

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7.1.2. Remove the B pillar upper trim with a

flat head screwdriver.

Note: protect the trim part surface from

scratching.

7.2. Installation Step

The installing steps are reverse to those for

removal.

8. Disassembly/Reassembly of C

Pillar Trim

8.1. Removal Step

8.1.1. Refer to Disassembly/Reassembly of

Rear Passenger Seat and Seat Belt.

8.1.2. Remove the C pillar upper trim with a

flat head screwdriver.

8.1.3. Remove the C pillar lower trim with a

flat head screwdriver.

8.2. Installation Step

The installing steps are reverse to those for

removal.

9. Disassembly/Reassembly

of

Ceiling

9.1. Removal Step

9.1.1 Remove the left and right sun

visors.(Refer to Disassembly/Reassembly of

Sun Visor)

9.1.2. Remove the front ceiling lamp. (Refer to

Disassembly/Reassembly of Front Ceiling

Lamp)

9.1.3 Remove all the roof hand-hold.(Refer to

Disassembly/Reassembly of Roof Hand-Hold)

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9.1.4. Remove the A/B/C pillar trim. (Refer to

Disassembly/Reassembly of A/B/C Pillart

Trim)

9.1.5. Remove the ceiling clips (5 pcs in total)

with a flat head screwdriver.

9.1.6. Remove the wheatherproof rubber strip

of four door opening by hand.

9.1.7. Open the trunk, and then remove the

ceiling. It is convenient to take off the ceiling

from the trunk and not easy to damage the

ceiling.

9.2. Installation Step

The installing steps are reverse to those for

removal.

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Chapter 7 Disassembly/Reassembly of Instrument Panel

I. Removal of Instrument Panel Accessories

1. Preparation

Tool: socket spanner, cross head screwdriver, flat head screwdriver

Note: disconnect accumulator cathode before disassemble electrical parts

2. Disassembly/Reassembly of Central Console Panel, Audio Unit, Emergency
Switch, A/C Control Switch, Ashtray

2.1. Removal Step

2.1.1. Remove the central console panel by

hand.

2.1.2. Remove four fix screws used to joint the

audio unit and instrument panel body with a

cross screwdriver.

Torque: 9±3 Nm

2.1.3. Remove two fix screws applied to joint

the emergency switch and instrument panel

body with a cross screwdriver.

Torque: 1.5±0.5Nm

2.1.4. take off the emergency switch and pull

out the wire harness.

2.1.5. take off the audio and pull out the wire

harness.

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2.1.6. Remove four fix screws used to joint the

A/C control switch and instrument panel body

with a cross screwdriver.

Torque: 3.5±0.5 Nm

2.1.7. Remove the fix screws (at the bottom of

ashtray) from the console, take off the cigarette

lighter connecting wire, and remove the console

assy.

2.1.8. Remove the A/C control switch cable and

harness, and then take off the A/C control

switch.

2.2. Installation Step

The installing steps are reverse to those for

removal.

3. Disassembly/Reassembly of Front
Ashtray

3.1. Removal Step

3.1.1. Draw out the front ashtray.

Bolts under
the astray

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3.1.2. Remove one fix screw from the bottom

of front ashtray guide run with a cross

screwdriver.

Torque: 10±1 Nm

3.1.3. Remove two fix screws from the front of

front ashtray guide run with a cross

screwdriver.

Torque: 3±1 Nm

3.1.4. Take off the front ashtray guide run.

3.2. Installation Step

The installing steps are reverse to those for

removal.

4. Disassembly/Reassembly of Glove
Case

4.1. Removal Step

4.1.1. Unclench the long clip core at the right

lower part of glove case with a screwdriver, and

take off the clips.

4.1.2. Swing and take off the glove case.

4.2. Installation Step

The installing steps are reverse to those for

removal.

5.

combination

instrument

Disassembly/Reassembly of

5.1. Removal Step

5.1.1. Remove the central console panel, and

then remove the combination instrument

ornament frame.

Bolts under
the astray

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5.1.2. Remove four fix screws from the

combination

instrument

with

a

cross

screwdriver.

Torque: 2±0.3Nm

5.1.3. Disconnec to the combination instrument

harness connector, and then take off the

combination instrument.

5.2. Installation Step

The installing steps are reverse to those for

removal.

6.

Disassembly/Reassembly

of

Combination Switch, Wiper Switch,
Ignition Switch, Heliax Cable

Please refer to Disassembly/Reassembly of

Steering Column in the Service Manual of

Chassis.