Chery QQ6 (Body Accessories and Dimensions). Service Instruction — part 3
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5. Installation and Adjustment Step
5.1. The installing steps are reverse to those for
removal.
5.2. Adjustment of door
5.2.1. After the installation of door, check the
horizontial and vertical clearances and the
closing force of door. If the clearance is
incorrect and the closing force is big, timely
adjust the clearnace and force. See Body
Dimension for the adjustment of door
clearance.
5.2.2. The door clearance is adjusted by
regulating the fixing bolts of hinge at the body.
5.2.3. The closing force of door can be slightly
adjusted by regulating the position of front door
lock column.
Torque: 9±1Nm.
5.3. Adjustment of door glass regulator system.
5.3.1. Check the window regulator system after
this system is assembled. The duration of
window glass lifting from the lowest position to
the highest position shall be approximate 7 s.
If the time is too long, check the regulator in
time.
5.3.2 Check window regulator motor.
5.3.3. Check whether there is oil or dust in the
glass run channel which may result that the
resistance is overhigh when the window glass is
rising.
CAUTION: DO NOT apply any lubricating
grease on the glass run channel or glass so as to
avoid the adhesion of dust.
5.3.4. Check whether the installation of glass
guide is deviated from its proper position,
which may result that the glass is clamped due
to the nonuniform arc scale when the glass is
rising. The position of glass guide can be
adjusted by the guide fixing bolts.
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II. Disassembly/Reassembly and
Maintenance of Rear Door
1. Preparation
Flat head screwdriver, cross head screwdriver,
No.7, 10, 13 sleeves and pliers.
2. Precautions
2.1 Please wear necessary labor protection
supplies to avoid accidents.
2.2 Power off accumulator to avoid damage the
electrical units.
2.3 Use the correct method to disassemble and
assemble the glass to avoid damage.
3. Removal Step
3.1. Prize two rear door glass slot protecting
boards with flat head screwdriver.
(See front door disassembly to disassemble
weather strip)
3.2. Unscew the fix screws of rear door inner
handle with a cross screwdriver.
3.3. Take off the inner handle frame by both
hands.
3.4. Separate the inner bar from the inner
handle with a right-angled screwdriver.
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3.5. Unclench the protecting cover of glass
drive switch from the door inner guard plate
with a right-angled screwdriver.
3.6. Pull out the connector of glass drive switch
by hand.
3.7. Remove the fix screws from the front door
inner guard plate with a cross screwdriver.
3.8. Directly take off the door inner guard plate
by both hands.
3.9. Tear down front door water proof plastic
clothing.
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3.10. Unscrew four fixing screws from front
door sound box with cross head screwdriver.
Take out sound box assembly.
3.11. Pull out the connector of front door sound
box.
3.12. Reinsert the glass drive switch into the
harness, and then descend the front door
window glass down to its lowest position.
3.13 Loosen two fixing screws on the glass
with cross head screwdriver.
And take out the glass assembly.
Torque: 4.5±0.5 N.m.
3.14. When the glass assy is being taken, erect
the glass assy so as to easily take off it.
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3.15. Remove six fixing bolts from the window
glass regulator with a 10# sleeve.
Torque: 7±1 N·m.
3.16. Pull out the connector of window glass
regulator by hand.
3.17. Take off the window glass regulator assy.
3.18. Push aside the fixed mounting of lock
core rod from the door with a right-angled
screwdriver.
3.19. Separate the fixing clips of lock core rod
from the lock by hand.
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3.20. Take off the lock core rod by hand.
3.21. Separate the upper fixing clips of front
door lock core rod from the lock by hand.
3.22. Separate the lower fixing clips of front
door lock core rod from the lock by hand.
3.23. Loosen the fix screws of front door
exterior handle with a cross screwdriver.
3.24. Take out lock core and handle assy.
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3.25. Remove three fix screws from the front
door lock with a cross screwdriver.
3.26. Pull out the fastener connector, and then
take off the fastener.
3.27. Remove the fixing bolt from the door
limiter with a 10# sleeve.
Torque: 10±1 N.m
3.28. Remove the other fixing bolt from the
door limiter with a 10# sleeve, and then take off
the door limiter.
Torque: 10±1 N.m
3.29. Loosen two upper fixing bolts of front
door hinge from the door with a 13# wrench.
Torque: 36±4N.m.
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3.30. Loosen two lower fixing bolts of front
door hinge from the door with a 13# wrench.
Torque: 36±4N.m.
3.31 Pull out the door harness, and then take off
the door body.
4. Installation and Adjustment Step
4.1. The installing steps are reverse to those for
removal.
4.2. Adjustment of door
4.1.1 Rear door clearance can not be adjusted
by hinge adjustment. If the door clearance is
improper, correct the body only to ensure the
clearance.
(See Body Dimension)
4.1.2 Please refer to Front Door Adjustment.
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Chapter 4 Disassembly/Reassembly and Maintenance of
Front/Rear Bumper
I. Disassembly/Reassembly and Maintenance of Front Bumper
1. System Composition Diagram
2. Preparation
No.7 and No10 sleeve, cross head screwdriver and flat head screwdriver.
3. Precautions
3.1. Please wear necessary labor protection supplies to avoid accidents.
3.2. To prevent scratch the bumper surface paint.
3.3. Carry out the disassembly and assembly at low temperature environment, do not use big force,
otherwise the bumper will be broken.
Front/Rear Bumper
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4. Removal Step
4.1 Open the front engine hood by hand.
4.2 Loosen the fixing bolts of front bumper
from the right and left sides of radiator cross
beam with a 10# sleeve. (The left side is taken
as an example)
Torque: 11N·m
4.3 Loosen the fixing bolts of front bumper
from the intermediate part of radiator cross
beam with a 10# sleeve.
Torque: 11N·m
4.4 Loosen two fixing bolts under the bumper
from the mud guard with a 7# sleeve.
Installation torque: 2±0.5 Nm
4.5. Unscrew mudguard fixing bolt beside the
bumper with No.7 sleeve.
Installation torque: 2±0.5N.m
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4.6 Remove the fixing bolts of mud guard from
the side of bumper with a cross screwdriver.
4.7 Pull out the bumper from the fixed
mounting at the fender by hand.
4.8. Pull out fog lamp plug by hand, and take
out bumper assy.
4.9 Remove three screws applied to joint the
fog lamp and bumper with a cross screwdriver.
4.10 Remove the bumper body assy.
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4.11 Loosen three fixing bolts and a fixing nut
used to secure the front bumper stiffening beam
with a 13# sleeve.
Torque: 25±3N.m
4.12 Loosen intake grille fixing screws from
both sides of bumper with a cross screwdriver.
5. Installation and Maintenance
5.1. The installing steps are reverse to those for
removal.
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II. Disassembly/Reassembly and Maintenance of Rear Bumper
1. System Composition Diagram
2. Preparation
Tools: cross screwdriver, 7# sleeve.
3. Precautions
3.1. Please wear necessary labor protection supplies to avoid accidents.
3.2. To prevent scratch the bumper surface paint.
3.3. When the rear bumper is disassembled/reassembled in the low temperature environment, the
force applied can’t be big so as to avoid the breakage of the bumper.
Front/Rear Bumper
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4. Removal Step
4.1. Open the luggage boot lid, and loosen two
fixing clips from the rear bumper with a cross
screwdriver. See right figure.
4.2. Loosen the fix screws and clips of rear
bumper and rear mud guard with a 7# sleeve.
Torque: 7N·m
4.3. Loosen the fix screws at the left side of
rear mud guard and rear bumper with a 7#
sleeve.
4.4. Loosen the fix screws at the right side of
rear mud guard and rear bumper with a 7#
sleeve.
4.5. Push out the fixing clips of rear bumper
from the rear mud guard by hand.
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4.6 Pull out the bumper from the fixed
mounting at the fender by hand.
4.7. Take off rear bumper assy.
5. Installation Step
The installing steps are reverse to those for
removal.
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Chapter 5 Disassembly/Reassembly and Maintenance of
Headlamp and Fog Lamp
1. System Composition Diagram
Lamp
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