Daewoo Korando. Manual — part 197

1G2-10 M161 ENGINE INTAKE & EXHAUST

4. Unscrew the eleven nuts (4) and remove the exhaust

manifold (5) and gasket (7).

Installation Notice

Tightening Torque

31.5 - 38.5 Nm

5. Replace the gasket (7) with new one.

6. Installation should follow the removal procedure in the

reverse order.

M161 ENGINE INTAKE & EXHAUST 1G2-11

Removal and Installation of Exhaust Line

1 Pipe Assembly-Exhaust Front
2 Converter Assembly-Complete
3 Gasket
4 Hanger-Converter Mounting
5 Ring
6 Gasket-E/Pipe to Manifold
7 Ring
8 Ring-Exhaust Mounting

9 Muffler Assembly-Complete

10 Pipe Assembly-Tail Exhaust

11 Nut-Hex Flang (M8X1.25)

12 Bolt-Hex (M8X1.25X55)
13 Bolt-Hex (M10X1.25X35)
14 Nut-Hex Flang (M10X1.25)
15 Heat Protecter-L/ARM Mounting Bush

SECTION 1G3

OM600 ENGINE INTAKE & EXHAUST

Specifications . . . . . . . . . . . . . . . . . . . . . . . 1G3-1

Fsatener Tightening Specifications . . . . . . . . 1G3-1

Maintenance and Repair . . . . . . . . . . . . . . 1G3-2

On-Vehicle Service . . . . . . . . . . . . . . . . . . . . 1G3-2

Air Cleaner and Inlet Duct & Hose . . . . . . . . 1G3-2

TABLE OF CONTENTS

Caution: Disconnect the negative battery cable before removing or installing any electrical unit or when a
tool or equipment could easily come in contact with exposed electrical terminals. Disconnecting this cable
will help prevent personal injury and damage to the vehicle. The ignition must also be in LOCK unless otherwise
noted.

SPECIFICATIONS

FASTENER TIGHTENING SPECIFICATIONS

Application

Air Cleaner Housing Cover Nut

Intake Manifold Bolt (M8 x 20)

Intake Manifold Bolt (M8)

Exhaust Mainfold Stud Bolt

Exhaust Pipe Nut (Engine)

Exhaust Pipe Bolt

N

·

·

·

·

·

m

9 - 11

22.5 - 27.5

22.5 - 27.5

9.5 - 12.5

15 - 28

28 - 47

Intake and Exhaust Manifold . . . . . . . . . . . . . 1G3-4

Turbocharger . . . . . . . . . . . . . . . . . . . . . . . 1G3-7

Charge Air System Diagram . . . . . . . . . . . . . 1G3-7

Intercooler . . . . . . . . . . . . . . . . . . . . . . . . . . 1G3-8

Turbocharger Assembly . . . . . . . . . . . . . . . 1G3-10

1G3-2 OM600 ENGINE INTAKE & EXHAUST

AIR CLEANER AND INLET DUCT & HOSE

MAINTENANCE AND REPAIR

ON-VEHICLE SERVICE

1

Air Intake Shield Assembly

2

Air Cleaner Assembly

3

Mounting Bracket

4

Air Cleaner Element . . ... Clean : 20,000km

Replace : 60,000km

5 Bolt . . . . . . . . . . . . . . . 9-11Nm
6 House
7 Clamp
8 Engine Cover Assembly (Turbo)
9 Mounting Bracket