Hyundai Getz: Body Repair Manual — part 25
105
3.
Determine if the side outer reinforcement is damaged and needs
to be replaced. If replacing is necessary, mark out the damaged
portion of the side outer reinforcement. Cut at cutlines and
remove the damaged portion.
4.
Prepare all surfaces to be welded.
INSTALLATION
1.
Transcribe the cutline to the new front side outer reinforcement,
adding 30 mm overlap to each end and cut to length.
2.
Drill 8 mm holes in overlap areas on each end and upper flange of
new side outer reinforcement and clamp the new side outer
reinforcement in place.
3.
MIG plug weld all holes and MIG butt weld all seams.
NOTE
The reinforcement will be stronger if the weld traces are not
ground.
4.
Before welding the side sill outer panel, apply the two part epoxy
primer and anti-corrosion agent to the welded parts.
BODY PANEL REPAIR PROCEDURE - Side sill (partial)
5.
Transcribe the side sill outer panel cutline to the new side sill,
adding 30 mm overlap to each end, cut and chamfer butt end to
improve weld surface.
6.
Drill 8 mm holes in overlap areas on each end and along upper and
lower flanges of the new side sill outer panel for MIG plug welding.
PRO-1130
PRO-1140
PRO-1150
PRO-1160
106
7.
Fit and clamp the side sill in place.
8.
MIG plug weld all holes and MIG butt weld seams.
9.
Clean and prepare all welds, remove all residue.
10. Apply body filler to the side sill outer seams.
11. Apply the two-part epoxy primer to the interior of the side sill.
12. Apply an anti-corrosion agent to the welded parts and interior of
the side sill (Refer to the CORROSION PROTECTION).
13. Prepare the exterior surfaces for priming, using wax and grease
remover.
14. Apply metal conditioner and water rinse.
15. Apply conversion coating and water rinse.
16. Apply the two-part epoxy primer.
17. Apply the anti-corrosion primer to the side sill outer panel to
complete the repair (Refer to the CORROSION PROTECTION).
BODY PANEL REPAIR PROCEDURE - Side sill (partial)
PRO-1170
PRO-1180
PRO-1190
107
BODY PANEL REPAIR PROCEDURE - Quarter panel
QUARTER PANEL
z
z
z
z
z MIG plug welding
MIG butt welding
WELDLING POINTS
PRO-1220
Ô
A
PRO-1200
PRO-1201
Ô
B
Ô
C
PRO-1202
Í
Í
C
A
B
Í
108
2.
Drill out all attaching spotwelds on the quarter outer panel,
including the seam around the door lip opening.
3.
Cut the quarter outer panel at cutlines and remove the quarter
outer panel as illustration.
NOTE
When cutting the quarter outer panel, be careful not to cut
quarter inner panel.
4.
Prepare all surfaces to be welded.
INSTALLATION
1.
Transcribe the cutline to the new quarter outer panel, adding 30
mm for overlap at the old joint.
2.
Drill 8 mm holes in overlap areas and along upper and lower
flanges of the new quarter outer panel for MIG plug welding.
3.
Fit and clamp the quarter outer panel in place.
4.
MIG plug weld all holes and MIG butt weld seams. At the wheel
well the edge must be crimped over the wheel housing.
This joint may be welded after crimping or applying a bead of
adhesive which may be applied to the joint before or after
crimping.
5.
Clean and prepare all welds, remove all residue.
REMOVAL
1.
Depending on the extent of damage, measure and mark cutlines
on the quarter outer panel as indicated in the illustration.
BODY PANEL REPAIR PROCEDURE - Quarter panel
PRO-1250
PRO-1260
PRO-1250
PRO-1260
PRO-1300
PRO-1270
30mm
420mm
30mm
200mm
480mm
Нет комментариевНе стесняйтесь поделиться с нами вашим ценным мнением.
Текст