Hyundai Santa Fe (2006 year). Manual — part 322
EM -90
ENGINE (D4EB - DIESEL 2.2)
3.
Remove the main muffler(A).
Tightening torque :
40 ~ 55N.m (4.0 ~ 5.5kgf.m, 28.9 ~ 39.8lb-ft)
A
SCMEM6047D
A
SCMEM6048D
4.
Installation is in the reverse order of removal.
REPLACEMENT
E41CC23B
INTERCOOLER
1.
Remove the intercooler.
1)
Disconnect the integrated connector(C) that con-
nectors the BPS(Boost Pressure sensor) sensor
connector(A) and the VGT solenoid valve con-
nector(B).
A
B
C
SCMEM6003D
2)
Remove the intercooler hose(A).
3)
Remove the VGT solenoid valve.
4)
Remove the intercooler(C).
Tightening torque
80 ~ 120N.m (0.8 ~ 1.2kgf.m, 5.8 ~ 8.7lb-ft)
A
A
C
B
SCMEM6004D
INTAKE AND EXHAUST SYSTEM
EM -91
INSTALLATION
EE407A32
INTAKE MANIFOLD
1.
Install the intake manifold.
Tightening torque
15 ~ 20N.m(1.5 ~ 2.0kgf.m, 10.8 ~ 14.5lb-ft)
2.
Install the delivery pipe.(See FL group).
3.
Install the throttle flap vacuum hose.
4.
Install the coolant bleed hose.
5.
Install the radiator hose.
6.
Install the intercooler hose.
7.
Install the alternator.
EXHAUST MANIFOLD
1.
Install the exhaust manifold(A) on the cylinder head
with a new gasket(B).
Install the turbocharger supporting bracket and the oil
feed/return pipes.
Tightening torque
Exhaust manifold : 30 ~ 35N.m(3.0 ~ 3.5kgf.m,
21.7 ~ 25.3lb-ft)
Turbo charger support bracket : 35 ~ 40N.m(3.5
~ 4.0kgf.m, 25.3 ~ 28.9lb-ft)
Oil feed pipe : 12 ~ 18N.m(1.2 ~ 1.8kgf.m, 8.7 ~ 13lb-ft)
A
B
LCIG031A
2.
Install the heat protector.
Tightening torque
12 ~ 16N.m(1.2 ~ 1.6kgf.m, 8.7 ~ 10.8lb-ft)
3.
Install the EGR valve and EGR cooler assembly(A).
Tightening torque
25 ~ 30N.m(2.5 ~ 3.0kgf.m, 18.1 ~ 21.7lb-ft)
A
B
C
D
LCIG024A
4.
Install the EGR valve vacuum hose.
5.
Install the EGR cooler hose(A).
A
LCIG009A
Engine (G6EA -
GSL 2.7)
GENERAL
ENGINE BLOCK
COOLING SYSTEM
LUBRICATION SYSTEM
INTAKE AND EXHAUST SYSTEM
CYLINDER HEAD ASSEMBLY
TIMING SYSTEM
ENGINE AND TRANSAXLE ASSEMBLY
EMA -2
ENGINE (G6EA - GSL 2.7)
GENERAL
SPECIFICATIONS
EAFA9CDF
Description
Specifications
Limit
General
Type
V-type, DOHC
Number of cylinder
6
Bore
86.7mm(3.4134in.)
Stroke
75mm(2.9528in.)
Total displacement
2,656cc
Compression ratio
10.4
Firing order
2-3-4-5-6-1
Valve timing
Opens (ATDC)
4 ~ -56
Intake valve
Closes (ABDC)
60 ~ 0
Opens (BBDC)
46
Exhaust valve
Closes (ATDC)
10
Cylinder head
Flatness of gasket surface
0.03mm(0.0012in.) or less
0.05mm(0.0020in.)
Intake
0.15mm(0.0059in.) or less
Flatness of manifold
mounting
Exhaust
0.15mm(0.0059in.) or less
Camshaft
Intake
44.5mm(1.7520in.)
LH
Camshaft
Exhaust
44.5mm(1.7520in.)
Intake
44.5mm(1.7520in.)
Cam height
RH
Camshaft
Exhaust
44.5mm(1.7520in.)
Intake
27.964 ~ 27.980mm(1.1009 ~ 1.1016in.)
LH
Camshaft
Exhaust
27.964 ~ 27.980mm(1.1009 ~ 1.1016in.)
Intake
27.964 ~ 27.980mm(1.1009 ~ 1.1016in.)
Journal outer
diameter
RH
Camshaft
Exhaust
27.964 ~ 27.980mm(1.1009 ~ 1.1016in.)
Intake
0.020 ~ 0.057mm(0.0008 ~ 0.0022in.)
Bearing oil
clearance
Exhaust
0.020 ~ 0.057mm(0.0008 ~ 0.0022in.)
End play
0.05 ~ 0.15mm(0.0020 ~ 0.0059in.)
Valve
Intake
110.1mm(4.3346in.)
Valve length
Exhaust
111.1mm(4.3740in.)
Intake
5.965 ~ 5.980mm(0.2348 ~ 0.2354in.)
Stem outer diameter
Exhaust
5.950 ~ 5.965mm(0.2343 ~ 0.2348in.)
Face angle
45 ~ 45.5
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