Hyundai Santa Fe (2006 year). Manual — part 321
EM -86
ENGINE (D4EB - DIESEL 2.2)
10. Remove the intake manifold(A).
Tightening torque :
15 ~ 22N.m (1.5 ~ 2.2kgf.m, 11 ~ 16lb-ft)
A
LCIG020A
11. Installation is in the reverse order of removal.
EXHAUST MANIFOLD
1.
Remove the air duct and air cleaner housing.
2.
Remove the battery tray.
3.
Remove the intercooler pipe.
4.
Disconnect the engine wire harness connectors from
exhaust manifold side.
5.
Disconnect the brake booster vacuum hose and
heater hose.
6.
Disconnect the EGR cooler hoses(A, B), lambda sen-
sor connector(C) and VGT exhaust gas temperature
sensor connector(D).
A
LCIG009A
D
C
B
LCIG021A
INTAKE AND EXHAUST SYSTEM
EM -87
7.
Disconnect the turbo charger air intake hoses(A),
breather hose(B) and VGT actuator vacuum hose(C).
A
B
C
LCIG022A
NOTE
Using the SST(09495-3K000), install the breather
hose clamp.
SST:
09495-3K000
LCIG023A
8.
Remove the EGR valve and cooler assembly(A).
Tightening torque :
Nuts(B), Bolt(C):
20 ~ 27N.m (2.0 ~ 2.7kgf.m, 15 ~ 20lb-ft)
Nuts(D) : 25 ~ 30N.m (250 ~ 300kgf.m, 19 ~ 22lb-ft)
A
B
C
D
LCIG024A
9.
Remove the oil separator(A).
Tightening torque :
8 ~ 12N.m (8 ~ 1.2kgf.m, 6 ~ 9lb-ft)
A
LCIG025A
EM -88
ENGINE (D4EB - DIESEL 2.2)
10. Remove the turbo charger heat protector(A, B).
Tightening torque :
17 ~ 22N.m (170 ~ 220kgf.m, 12 ~ 16lb-ft)
A
SCMEM6114D
B
SCMEM6115D
11. Remove the heater pipe heat protector(A).
Tightening torque :
8 ~ 10N.m (8 ~ 1.0kgf.m, 6 ~ 7lb-ft)
A
LCIG028A
12. Disconnect the turbo charger oil feed pipe(A) and oil
return hose(B).
Tightening torque :
35 ~ 45N.m (3.5 ~ 4.5kgf.m, 25.3 ~ 32.5lb-ft)
A
B
LCIG029A
13. Remove the turbocharger support bracket mounting
bolts(A).
Tightening torque :
35 ~ 45N.m (3.5 ~ 4.5kgf.m, 26 ~ 33lb-ft)
A
LCIG030A
INTAKE AND EXHAUST SYSTEM
EM -89
14. Remove the front muffler(A).
Tightening torque :
40 ~ 60N.m (4.0 ~ 6.0kgf.m, 30 ~ 43lb-ft)
A
SCMEM6044D
15. Remove
the
EGR
elbow(A)
and
turbocharger
&
exhaust manifold
assembly(B).
Tightening torque :
EGR elbow bolt and nuts :
20 ~ 27N.m (2.0 ~ 2.7kgf.m, 15 ~ 20lb-ft)
Exhaust manifold nuts :
30 ~ 35N.m (3.0 ~ 3.5kgf.m, 22 ~ 26lb-ft)
A
B
LCIG031A
16. Installation is in the reverse order of removal.
MUFFLER
1.
Remove the front muffler(A).
Tightening torque :
40 ~ 60N.m (4.0 ~ 6.0kgf.m, 30 ~ 43lb-ft)
A
SCMEM6044D
2.
Remove the catalytic convertor(A) and the center muf-
fler(B).
Tightening torque :
40 ~ 60N.m (4.0 ~ 6.0kgf.m, 30 ~ 43lb-ft)
A
SCMEM6045D
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