Hyundai Santa Fe (2006 year). Manual — part 304
EM -18
ENGINE (D4EB - DIESEL 2.2)
34. Remove the front muffler(A).
Tightening torque :
39.2 ~ 58.8N.m(4.0 ~ 6.0kgf.m, 28.9 ~ 43.4lb-ft)
A
SCMEM6044D
35. Disconnect the propeller shaft(A).(Refer to ’DS’
group).
Tightening torque :
49.0 ~ 68.6N.m(5.0 ~ 7.0kgf.m, 36.2 ~ 50.6lb-ft)
A
SCMEM6026D
NOTE
The propeller shaft is tightened by left-handed screw
bolts.
36. Install a jack under the engine and transaxle assembly
for supporting.
37. Remove the engine stay(A) and the engine mounting
bracket(B).
Tightening torque :
Bolts, Nut(C): 39.2 ~ 53.9N.m(4.0 ~ 5.5kg.m,
28.9 ~ 39.8lb-ft)
Bolts, Nut(D): 63.7 ~ 83.4N.m(6.5 ~ 8.5kg.m,
47.0 ~ 61.5lb-ft)
A
C
B
D
D
SCMEM6027D
38. Remove the transaxle mounting(A).(Refer to ’MT/AT’
group).
A
SCMEM6028D
39. Remove the subframe mounting bolts and nuts.
Tightening torque :
Bolts, Nuts: 68.6 ~ 88.3N.m(7.0 ~ 9.0kg.m,
50.6 ~ 65.1lb-ft)
Bolts: 137.3 ~ 156.9N.m(14.0 ~ 16.0kg.m,
101.3 ~ 115.7lb-ft)
ENGINE AND TRANSAXLE ASSEMBLY
EM -19
40. Remove the engine and transaxle assembly by lifting
the vehicle.
NOTE
When removing the engine and transaxle assembly,
be careful not to damage any surrounding parts or
body components.
INSTALLATION
EE394374
Installation is in the reverse order of removal.
Perform the following :
• Adjust the shift cable.
• Adjust the throttle cable.
• Refill the engine with engine oil.
• Refill the transaxle with fluid.
• Refill the radiator and reservoir tank with engine
coolant.
• Place the heater control knob on
“
HOT
”
position.
• Bleed air from the cooling system.
-
Start engine and let it run until it warms up. (until
the radiator fan operates 3 or 4 times.)
-
Turn Off the engine. Check the level in the radia-
tor, add coolant if needed. This will allow trapped
air to be removed from the cooling system.
-
Put the radiator cap on tightly, then run the engine
again and check for leaks.
• Clean the battery posts and cable terminals with
sandpaper assemble them, then apply grease to
prevent corrosion.
• Inspect for fuel leakage.
-
After assemble the fuel line, turn on the ignition
switch (do not operate the starter) so that the fuel
pump runs for approximately two seconds and
fuel line pressurizes.
-
Repeat this operation two or three times, then
check for fuel leakage at any point in the fuel line.
EM -20
ENGINE (D4EB - DIESEL 2.2)
TIMING SYSTEM
COMPONENTS
E32DA029
NOTE
· See page EM-26 for how to postion the crankshaft and
pulley before installing the belt.
· Mark the direction of rotation on the belt before removing
· Do not use the upper cover and low cover for storing
removed items.
· Clean the upper cover and low cover before installing.
7.8 ~ 11.8 (0.8 ~ 1.2, 5.75 ~ 8.70)
4
6
10 45 ~ 49 (4.5 ~ 4.9, 33.19 ~ 36.14)
7
43 ~ 55 (4.3 ~ 5.5,
31.72 ~ 40.57)
7.8 ~ 11.8 (0.8 ~ 1.2
5.75 ~ 8.70)
185 ~ 195 (18.5 ~ 19.5, 136 ~ 144)
1
5
8
11
50 ~ 55
(5.0 ~ 5.5,
36.88 ~ 40.57)
125 ~ 140
(12.5 ~ 14.0,
92.19 ~ 103.26)
9
26 ~ 31 (2.6 ~ 3.1,
19.18 ~ 22.86)
TORQUE : N.m (kgf.m, lb-ft)
46 ~ 51
(4.6 ~ 5.1,
33.93 ~ 37.62)
30 ~ 34 (3.0 ~ 3.4, 22 ~ 25)
1. Damper pulley
2. Timing belt lower cover
3. Engine support bracket
4. Timing belt upper cover
5. Timing belt
6. Alternator and vacuum pump assembly
7. Power steering pump
8. Air conditioning compressor
9. Camshaft sprocket
10. Timing belt idler
11. Timing belt tensioner
12. Idler
12
2
3
SCMM16001L
TIMING SYSTEM
EM -21
REMOVAL
E3E1740E
NOTE
• Inspect the water pump before installing the tim-
ing belt.
1.
The tensioner should be lifted up to remove the drive
belt(A).
2.
Turn the crankshaft pulley to align the timing mark at
TDC(Top Dead Center).
A
SCMEM6030D
3.
Remove the crankshaft pulley(A) and the timing belt
lower cover(B).
A
SCMEM6031D
B
SCMM16006L
4.
Remove the timing belt upper cover(A) and the engine
support bracket(B).
A
SCMEM6033D
B
SCMM16007L
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