Hyundai Santa Fe (2006 year). Manual — part 302

EM -10

ENGINE (D4EB - DIESEL 2.2)

SPEICAL SERVICE TOOLS

E764F48B

Tool (Number and name)

Illustration

Use

Camshaft oil seal installer
(09212-27100)

ACIE003A

Installation of the camshaft oil seal

Valve spring compressor
(09222-27300)

ACIE004A

Removal and installation of intake
and exhaust valves

Valve stem oil seal installer
(09222-27200)

ACIE005A

Installation of valve stem oil seals

Crankshaft rear oil seal installer
(09231-27000)

ACIE006A

Installation of the crankshaft real oil seal

Front case oil seal installer
(09231-27100)

ACIE003A

Installation of the front case oil seal

GENERAL

EM -11

Tool (Number and name)

Illustration

Use

Injector oil seal installer
(09351-27401)

ACIE007A

Installation of the injector oil seal

Compression gauge

＆

adapter

(09351-27000)
(09351-27100)

ACIE002A

Checking engine compression pressure

Oil filter wrench
(09263-2E000)

ACIE008A

Removal and installation of oil filter
For the rest area except Europe LHD

Oil filter wrench
(09263-27000)

ACIE008A

Removal and installation of oil filter
For Europe LHD

EM -12

ENGINE (D4EB - DIESEL 2.2)

ENGINE AND TRANSAXLE
ASSEMBLY

REMOVAL

E1706BBE

CAUTION

• Make sure jacks and safety stands are placed

properly.

• Make sure the vehicle will not roll off stands

and fall while you are working under it.

• Use fender covers to avoid damaging painted

surface.

• Unplug the wiring connectors carefully while

holding the connector portion to avoid dam-
age.

• Mark all wiring and hoses to avoid miscon-

nection.
Also, be sure that they do not contact other
wiring or hoses or interfere with other parts.

1.

Remove the air duct(A).

A

SCMEM6001D

2.

Remove the battery terminals and the battery assem-
bly(A).

A

SCMEM6002D

3.

Remove the intercooler system.

1)

Disconnect the connector(C) related to the
BPS(Boost

Pressure

Sensor)(A)

and

the

VGT(Variable Geometry Turbocharger) sole-
noid valve(B).

A

B

C

SCMEM6003D

2)

Disconnect the intercooler hoses(A).

3)

Disconnect the VGT(Variable Geometry Tur-
bocharger) solenoid valve vaccum hoses(B).

4)

Remove the intercooler hose assembly(C).

Tightening torque :
7.8 ~ 11.8N.m(0.8~1.2kgf.m, 5.8 ~ 8.7lb-ft)

A

A

C

B

SCMEM6004D

ENGINE AND TRANSAXLE ASSEMBLY

EM -13

4.

Remove the under cover(A).

A

SCMEM6005D

5.

Drain engine coolant and remove the radiator cap to
speed draining.

6.

Remove the drain plug(A) and the radiator lower
hose(B).

A

B

SCMEM6006D

7.

Remove the air cleaner assembly.

1)

Disconnect the AFS(Air Flow Sensor) connec-
tor(A).

2)

After removing the air intake hose clamp, loosen
the air cleaner assembly mounting bolts(2EA).

3)

Remove the air cleaner assembly(B).

A

B

SCMEM6007D

8.

Remove the battery tray(A), loosening the mounting
bolts(4EA).

A

SCMEM6008D

9.

Disconnect the ECU(Engine Control Unit) connec-
tors(A) and remove its mounting bolts(B).

A

B

SCMEM6009D