Hyundai Santa Fe (2006 year). Manual — part 319
EM -78
ENGINE (D4EB - DIESEL 2.2)
3.
Insert a thin rod(A) in the oil hole of the switch and
push it in lightly. The switch is normal of no continuity
as detected (infinite resistance on the tester). If there
is continuity, replace the switch.
A
ACIE165A
REASSEMBLY
E0DF6B94
OIL PUMP
1.
Insert the relief plunger(D), the relief spring(C) and the
relief cap washer(B). Then torque the relief cap(A).
Tightening torque
42 ~ 52N.m (4.2 ~ 5.2kgf.m, 30.98 ~ 38.35lb-ft)
C
A
B
D
ACIE161A
2.
Install the O ring(A) to the oil pump case(B)after ap-
plying engine oil.
B
A
ACIE160A
3.
Assemble the inner/outer rotors with engine oil the
drive gear and the oil pump cover.
LUBRICATION SYSTEM
EM -79
4.
Install the oil pump cover(B)assembly to the oil pump
case with the three hexagon socket head bolts(A).
Tightening torque
7.8 ~ 9.8N.m (0.8 ~ 1.0kgf.m, 5.8 ~ 7.2lb-ft)
A
B
ACIE159A
5.
The oil seal which was disassembled in ’Disassembly’
step is recommended to be installed after the instal-
lation of the crankshaft.
INSTALLATION
EF98A45A
1.
Install the oil pump case(B) and the oil pan on the
engine block.
Tightening torque
20 ~ 27N.m (2.0 ~ 2.7kgf.m, 15 ~ 20lb-ft)
NOTE
Standard liquid gasket : LOCTITE 5900, or equiva-
lent.
B
A
ACIE115A
2.
Fill the engine oil in the room below the oil cooler
(50cc)
3.
Tightening the oil filter fitting, install the oil cooler and
hose assembly.
NOTE
Before assembling the oil cooler. Apply SAE 20w oil
on the O rings.
Tightening torque
48 ~ 52N.m (4.8 ~ 5.2kgf.m, 35.4 ~ 38.14lb.ft)
EM -80
ENGINE (D4EB - DIESEL 2.2)
4.
Install the oil filter for Eurpe LHD.
• Install the non return valve assy of the oil filter
lower case to the oil filter fitting.
Tightening torque
34 ~ 36N.m (3.4 ~ 3.6kgf.m, 25.08 ~ 26.55lb-ft)
• After fixing the filter, tighten the oil filter upper
cap.
Tightening torque
23 ~ 25N.m (2.3 ~ 2.5kgf.m, 16.96 ~ 18.44lb-ft)
5.
Install the oil filter for the rest areas except Europe
LHD.
a.
Torque the oil filter assy with the SST(09263-
27000).
6.
Install the oil screen(A).
Tightening torque
10 ~ 12N.m (1.0 ~ 1.2kgf.m, 7 ~ 9lb-ft)
7.
Install the oil pan(A).
Tightening torque
10 ~ 12N.m (1.0 ~ 1.2kgf.m, 7 ~ 9lb-ft)
A
ACIE112A
NOTE
• Standard liquid gasket : LOCTITE 5900
• Assemble the oil pan in 5 mimutes after applying
the liquid gasket.
• Apply liquid gasket in a 3mm wide bead without
stopping.
• The clearance between the liquid gasket and the
flange inner end should be 2 ~ 3mm.
8.
Install the crankshaft sprocket(B) with bolt(A).
Tightening torque
196.1 ~ 205.9N.m (20.0 ~ 21.0kgf.m, 144.7 ~ 151.9lb-ft)
B
A
ACIE114A
9.
Install the timing belt rear cover(A).
Tightening torque
8 ~ 12N.m (0.8 ~ 1.2kgf.m, 6 ~ 9lb-ft)
A
ACIE110A
LUBRICATION SYSTEM
EM -81
10. Install the auto tensioner(A).
Tightening torque
50 ~ 55N.m (5.0 ~ 5.5kgf.m, 37 ~ 40.5lb-ft)
A
B
ACIE109A
11. Install the timing belt.
12. Install the crankshaft damper pulley(A).
Tightening torque
30 ~ 34N.m (3.0 ~ 3.4kgf.m, 22 ~ 25lb-ft)
A
ACIE045A
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