Hyundai Santa Fe (2006 year). Manual — part 99
ATA -154
AUTOMATIC TRANSAXLE (A5HF1)
7.
Disconnect the transaxle wire harness connectors.
1)
Remove the inhibiter switch connector (A).
A
SCMAT6007D
2)
Remove the solenoid valve connector (A).
A
SCMAT6008D
3)
Remove the input speed sensor connector (A).
A
SCMAT6009D
4)
Remove the output speed sensor connector (A).
A
SCMAT6010D
5)
Remove the vehicle speed sensor connector (A).
A
SCMAT6011D
AUTOMATIC TRANSAXLE SYSTEM
ATA -155
8.
Remove the control cable assembly(C) by removing
the nut (A) and clip (B).
A
C
B
SCMAT6012D
9.
Disconnect the transaxle oil cooler hoses (B) from the
tubes by loosening the clamps (A).
A
B
SCMAT6013D
10. Remove the transaxle mounting bolts (A).
A
AKKF002O
11. Remove the starter motor by disconnecting the con-
nector. (see EE group)
12. Using the SST(09200-38001), hold the engine and
transaxle assembly safely.
09200-38001
SCMAT6014D
13. Remove the transaxle insulator mounting bolts (A).
A
SCMAT6015D
14. Remove the front wheels. (see SS group)
15. Lift up the vehicle.
16. Remove the power steering column joint bolt and the
EPS connector. (see ST group)
ATA -156
AUTOMATIC TRANSAXLE (A5HF1)
17. Remove the under cover (A).
A
SCMAT6016D
18. Drain the transaxle fluid.
19. Drain power steering fluid through the return tube (A).
(see ST group)
A
SCMAT6010L
20. Disconnect the power steering pressure tube (A) from
the power steering oil pump.
A
SCMAT6018D
21. Disconnect the lower arm, the tie rod end ball joint,
the stabilizer bar link from the front knuckle. (see SS
group)
22. Remove the roll stopper mounting bolts.
23. Remove the mounting bolts from the sub frame by
supporting the sub frame with a jack. (see SS group)
24. Remove drive shaft from transaxle. (see DS group).
25. Install a jack for supporting the transaxle assembly.
26. In case of 4WD, remove the transfer case assembly.
(see MT group’s ’Transfer case’)
27. Remove the drive plate bolts (A) and the transaxle
lower mounting bolts (B-4EA).
A
B
SCMAT6019D
28. Lifting the vehicle up and lowering the jack slowly, re-
move the transaxle assembly.
AUTOMATIC TRANSAXLE SYSTEM
ATA -157
INSTALLATION
E02F548D
Installation is in the reverse order of removal.
Perform the following :
• Adjust the shift cable.
• Refill the transaxle with fluid.
• Refill the radiator with engine coolant.
• Bleed air from the cooling system with the heater
valve open.
• Clean the battery posts and cable terminals with
sandpaper, assemble them, and apply grease to
prevent corrosion.
1.
Lowering the vehicle or lifting up a jack, install the
transaxle assembly.
2.
Tighten the transaxle lower mounting bolts (B-4EA).
TORQUE:
65~85 Nm(6.5~8.5 kgf.m, 47.0~61.5 lb-ft)
3.
Install the drive plate bolts (A) by turning the timing
gear.
TORQUE:
46~53 Nm(4.6~5.3 kgf.m, 33.3~38.3 lb-ft)
A
B
SCMAT6019D
4.
In case of 4WD, install the transfer case assembly.
(see MT group’s ’Transfer case’)
5.
After removing a jack, insert the drive shafts. (see DS
group)
6.
Install the sub frame. (see SS group).
7.
Tighten the roll stopper mounting bolts.
TORQUE:
90~110 Nm(9~11 kgf.m, 65.1~79.5 lb-ft)
8.
Connect the lower arm, the tie rod end ball joint, the
stabilizer bar link to the front knuckle. (see SS group)
9.
Install the under cover (A).
A
SCMAT6016D
10. Install the steering column joint bolt and the EPS con-
nector. (see ST group)
11. Connect the return tube(A) with a clamp. (see ST
group)
A
SCMAT6010L
12. Install the front wheels and tires.
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